Volkswagen New Beetle. Manual - part 118

 

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Volkswagen New Beetle. Manual - part 118

 

 

Condition 

Code 

Procedure 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

Require repair or replacement of hardware. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Contaminated 

Require repair or replacement. See note 

below. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 
or water. Require repair or replacement. 

Inoperative 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

Require repair or replacement. 

Missing 

Require replacement. 

Resistance out of specification 

Require repair or replacement. 

Restricted, affecting performance 

Require repair or replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

AIR INJECTION CONTROL SOLENOIDS 

Air Injection Control Solenoids 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead corroded 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

Require repair or replacement of hardware. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Inoperative 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

Require repair or replacement. 

Missing 

Require replacement. 

Resistance out of specification 

Require repair or replacement. 

Restricted, affecting performance 

Require repair or replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

AIR PLENUMS 

Air Plenums 

AIR PUMP BELTS 

Air Pump Belts 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead corroded 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

Condition 

Code 

Procedure 

Integrated air or fuel control components 
inoperative 

Require repair or replacement. 

See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Internal air or fuel components damaged, 
affecting performance 

Require repair or replacement of 

component. 

Internal air or fuel components damaged, not 
affecting performance 

No service suggested or required. 

Internal air or fuel components missing 

Require replacement of 

component. 

Leaking 

Require repair or replacement. 

Restricted 

Require repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require repair or replacement. 

Condition 

Code 

Procedure 

Alignment incorrect 

Further inspection required. See note below. 

NOTE: Determine cause of incorrect alignment and require repair. 

Cracked 

Suggest replacement. 

Frayed 

Suggest replacement. 

Maintenance intervals 

Suggest replacement to comply with vehicle OEM 

recommended service intervals. 

Missing 

Require replacement. 

Noisy 

Further inspection required. See note below. 

NOTE: Determine cause of noise and suggest repair. 

Plies separated 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

AIR PUMPS (ELECTRIC-DRIVEN) 

Air Pumps (Electric-driven) 

Tension out of 
specification 

Require adjustment or replacement. 

Worn beyond adjustment 
range 

Require replacement. 

Worn so it contacts bottom 
of pulley 

Require replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of 

hardware. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) leaking 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Inoperative 

Require replacement. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Leaking 

Require replacement. 

Missing 

Require replacement. 

Noisy 

Suggest replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

 

 

 

 

 

 

 

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