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Content .. 1162 1163 1164 1165 ..
1. Piston rings z Offset gaps by 120° z Use piston ring pliers to remove and install z "TOP" faces piston crown z Checking ring gap. See Fig. 61 z 2-part oil scraper ring 2. Piston z Checking. See Fig. 63 z Mark installation position and cylinder number z Arrow on piston crown points to belt pulley end z Checking ring to groove clearance. See Fig. 62 z Install using piston ring clamp 3. Connecting rod z Only replace as a set z Mark allocation to cylinder -B- z Installation position: Marking -A- faces belt pulley end 4. Connecting rod bearing cap z Mark allocation to cylinder -B- z Installation position: Marking -A- faces belt pulley end 5. 30 N.m + 1/4 turn (90°) further z Replace z Oil thread and contact surface z To measure radial clearance tighten to 30 N.m, but do not turn further 6. Bearing shell z Observe installing position z Do not interchange used bearing shells z Ensure retaining lugs fit tightly in recesses z Upper bearing shell with oil drilling for piston pin lubrication z Axial clearance, new: 0.05 ... 0.31 mm; Wear limit: 0.37 mm z Check radial clearance with Plastigage, new: 0.01 ... 0.06 mm; Wear limit: 0.12 mm z Do not rotate crankshaft when checking radial clearance 7. Cylinder block z Checking cylinder bore. See Fig. 65 z Piston and cylinder dimensions. See PISTON AND CYLINDER DIMENSIONS 8. Connecting rod bolt NOTE: The following list refers to items in Fig. 59 .
2003 Volkswagen New Beetle GLS 1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD
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