Volkswagen New Beetle. Manual - part 1146

 

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Volkswagen New Beetle. Manual - part 1146

 

 

Fig. 11: Removing Transmission Side Of Assembly Mounting Bolts From Top Of Transmission 
Carrier
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Carefully lower engine with transmission.  

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While lowering engine guide power steering pressure line past transmission. 

Engine, mounting on assembly stand 

When working on the engine, it should be secured to the assembly stand support clamp VW 313 using the 
engine and transmission bracket VW 540 and supplementary set VW 540/1B. 

Work sequence 

NOTE:

Engine and transmission must be guided carefully when lowering to 
prevent damage to the bodywork, hoses and wiring.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

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Move engine/transmission assembly to a work bench with jack V.A.G 1383 A. 

Fig. 12: Moving Engine/Transmission Assembly To Work Bench With Jack 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Lower engine/transmission assembly so that transmission is on work bench.  

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Remove engine/transmission connecting bolts.  

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Press off transmission.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Continuation for all models 

z

Attach lifting tackle 2024 A as follows and lift off engine/transmission jack V.A.G 1383 A with 
workshop crane. 

Fig. 13: Attaching Lifting Tackle To Engine Assembly 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pulley end: 3rd hole of lifting rail in position 2 

Flywheel end: 3rd hole of lifting rail in position 8 

CAUTION: Hooks and locating pins must be secured with locking pins.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

z

Secure engine to support clamp VW 313 using engine and transmission bracket VW 540 and 
supplementary set VW 540/1B. Dowel sleeves must be removed.  

Engine installation notes 

Installation is performed in the reverse sequence, Note the following. 

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Insert new dowel sleeves in cylinder block for centralizing engine and transmission.  

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Fit intermediate plate onto sealing flange and slide onto dowel sleeves (arrows). 

NOTE:

Positions marked 1...4 on the bar must face toward belt pulley end. The 
holes in the hook rails are counted up from the hook.

WARNING:

When performing repair work, especially due to the confined conditions 
in the engine compartment, pay attention to the following: 

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Route all types of lines (e.g. for fuel, hydraulics, EVAP system, 
coolant, refrigerant, brake fluid and vacuum) as well as electrical 
wiring so that the original positions are restored.  

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Ensure sufficient clearance to all moving or hot components.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

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