Volkswagen New Beetle. Manual - part 1145

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1143  1144  1145  1146   ..

 

 

Volkswagen New Beetle. Manual - part 1145

 

 

Knock Sensor (KS) 2 -G66- 

Secondary Air Injection (AIR) pump motor -V101- 

Oil pressure switch -F1- 

if installed, A/C cut-out thermal switch -F163- 

Mass Air Flow (MAF) sensor -G70- 

Throttle valve control module -J338- 

z

Unbolt secondary air injection pump and bracket and remove.  

z

Disconnect all electric wires from transmission, Generator and starter and move clear.  

z

Disconnect all other electrical connections as necessary from engine and lay to one side.  

z

Unbolt pendulum support (arrows). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 8: Removing Pendulum Support Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove protective cover for right side inner constant velocity joint from engine.  

z

Remove right side axle shaft and disconnect left-hand drive shaft at transmission: 

See FRONT AXLE SHAFT . 

z

Remove front exhaust pipe. See EXHAUST MANIFOLD, FRONT EXHAUST PIPE AND 
CATALYTIC CONVERTER WITH ATTACHMENTS
 .  

z

Disconnect connection for oxygen sensor before catalytic converter (under vehicle floor).  

z

Remove oil sump protection. See Fig. 138 .  

z

Insert engine bracket T 10012 in engine/transmission jack V.A.G 1383 A.  

z

Remove bracket on cylinder block for lower coolant hose. Threaded hole is required to secure engine 
bracket T10012.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

z

Secure engine bracket T10012 to front of cylinder block with securing bolt M10 x 25/ 8.8 to 40 N.m. 

Fig. 9: Securing Engine Bracket To Front Of Cylinder Block 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Tighten securing nut on exhaust side hand tight.  

z

Lift engine and transmission lightly using engine/transmission jack V.A.G 1383 A.  

z

Unbolt engine side of assembly mounting from engine carrier at top (arrows). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 10: Removing Engine Side Of Assembly Mounting Bolts From Engine Carrier At Top 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Unbolt transmission side of assembly mounting from top of transmission carrier (arrows). 

NOTE:

Use ladder VAS 5085 to remove securing bolts.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1143  1144  1145  1146   ..