Volkswagen New Beetle. Manual - part 1111

 

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Volkswagen New Beetle. Manual - part 1111

 

 

z

Replace if running surfaces and gears are scored  

22. Chain sprocket 

z

For oil pump  

z

Check for wear  

23. 25 N.m  

24. Roller chain 

z

Mark direction of rotation before removing  

z

Check for wear  

25. Dowel sleeves 

z

Check for tight fit  

Fig. 143: Exploded View Of Lubrication System Components 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Markings On Oil Dipstick 

1. max. mark  

2. min. mark 

a. Area above hatched field up to max. mark: Do not top off with engine oil!  

b. Oil level within hatched field: can be topped off with engine oil  

c. Area from min. mark up to hatched field: fill with max. 0.5L. of engine oil!  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 144: Identifying Markings On Oil Dipstick 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Part II 

1. Sealing plug, 40 N.m  

2. Seal 

z

If sealing ring is leaking nip open and replace.  

3. Spring 

z

For pressure relief valve, approx. 4 bar  

4. Piston 

z

For pressure relief valve, approx. 4 bar  

5. Gasket 

z

Replace  

6. Non-return valve, 8 N.m  

7. O-ring 

z

Replace  

z

Fit onto shoulder of connecting pipe 8 -  

8. Connecting pipe 

z

For cylinder block breather  

9. Retaining clip 

z

Check for tight fit  

10. Sealing plug, 15 N.m  

11. Seal 

z

If sealing ring is leaking nip open and replace 

NOTE:

The following list refers to items in Fig. 145 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

12. 20 N.m  

13. Oil supply pipe 

z

To turbocharger  

14. Banjo bolt, 30 N.m  

15. Gasket 

z

Replace  

16. 1.4 bar oil pressure switch -F1-, 25 N.m 

z

Black  

z

Checking. See OIL PRESSURE AND OIL PRESSURE SWITCH, CHECKING .  

17. Seal 

z

If sealing ring is leaking nip open and replace  

18. 15 N.m + 1/4 turn (90°) further 

z

Replace  

19. Gasket 

z

Replace  

z

Install into groove on oil cooler  

20. Oil filter 

z

Loosen with strap wrench  

z

Tighten by hand  

z

Observe installation instructions on oil filter  

21. 25 N.m  

22. Oil cooler 

z

Ensure clearance to adjacent components  

z

See note. See LUBRICATION SYSTEM COMPONENTS, REMOVING AND 
INSTALLING
 .  

z

Coat contact area to flange, outside seal, with AMV 188 100 02  

23. Oil filter bracket 

z

With pressure relief valve approx. 4 bar 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 145: Identifying Filter Bracket Assembly Components 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Oil pan, removing and installing 

Special tools and equipment 

z

3185 Extension socket wrench 

Fig. 146: Identifying 3185 Extension Socket Wrench 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

3249 Socket 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

 

 

 

 

 

 

 

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