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Installing z Place a clean cloth into cylinders so that no dirt or emery cloth particles can get in between cylinder wall z Prevent dirt and emery cloth particles from getting into coolant. z Carefully clean cylinder head and cylinder block sealing surfaces. Please ensure that no scoring or z Carefully remove metal particles, emery remains and cleaning cloths. z If crankshaft has been turned: Set No. 1 cylinder piston to top dead center and then turn crankshaft back z To centralize, screw guide pins from 3450/2A into front outer holes for cylinder head bolts. Fig. 95: Centralizing Guide Pins z Install new cylinder head gasket. z Install cylinder head, thread in 8 remaining cylinder head bolts and tighten by hand. z Remove guide pins through bolt holes with extractor 3450/3. Extractor must be turned to left (counter- z Install remaining cylinder head bolts and tighten hand-tight. z Tighten cylinder head bolts in prescribed tightening sequence as follows: { Pretighten all bolts to 40 N.m. { Then tighten all bolts 1/4 turn (90°) turn further with a rigid wrench. NOTE: z Always replace cylinder head bolts. z There must be no oil or coolant in the cylinder head bolt pockets in the z Only remove the new cylinder head gasket from its packing immediately z Handle the new gasket with extreme care. Damage will lead to leaks. NOTE: Lettering (part number) must be readable.
2003 Volkswagen New Beetle GLS 1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD
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