Volkswagen New Beetle. Manual - part 1025

 

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Volkswagen New Beetle. Manual - part 1025

 

 

26. Glow plug 

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15 N.m (11 ft lb)  

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Checking:  

See GLOW PLUGS -Q6-, CHECKING 

27. Cylinder head gasket 

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Replace  

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Note marking. See Cylinder head gasket, identification  

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If replaced; also replace entire engine coolant 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

Fig. 67: Exploded View Of Cylinder Head Components 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Cylinder head distortion, checking 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

Fig. 68: Checking Cylinder Head Distortion 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Max. permissible distortion: 0.1 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

Cylinder head gasket, identification 

Fig. 69: Identifying Cylinder Head Gasket 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Part No. = arrow -1-  

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Production control code = arrow -2- (ignore)  

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Holes = arrow -3- 

NOTE:

Reworking Diesel cylinder heads is not permissible.

NOTE:

Different thicknesses of cylinder head gasket are installed depending on 
the piston projection dimension. When replacing the cylinder head gasket, 
install a new gasket with the same identification.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - 1.9L 4-Cyl. - ALH, New Beetle

  

 

 

 

 

 

 

 

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