Volkswagen New Beetle. Manual - part 1002

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1000  1001  1002  1003   ..

 

 

Volkswagen New Beetle. Manual - part 1002

 

 

Fig. 116: Removing Valve Stem Seals 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.9L 4-Cyl. (Engine Code BEW)

  

Fig. 117: Inserting Valve Stem Seal Into Installation Tool 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Place plastic sleeve -A- supplied on appropriate valve stem. This will prevent new valve stem seal -B- 
from being damaged.  

z

Insert new valve stem seal into installation tool 3129.  

z

Oil valve stem seal sealing lip and press carefully onto valve guide.  

Camshaft, removing and installing 

Special tools and equipment 

z

T10051 Counterhold  

z

T10052 Puller  

z

V.A.G1331 Torque wrench (5 to 50 N.m)  

z

V.A.G 1332 Torque wrench (40 to 200 N.m)  

z

Sealant AMV 174 004 01 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.9L 4-Cyl. (Engine Code BEW)

  

Fig. 118: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

z

Remove toothed belt. See TOOTHED BELT, REMOVING AND INSTALLING .  

z

Remove camshaft gear securing bolts -1-. 

Fig. 119: Removing Camshaft Gear Securing Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove camshaft gear from hub.  

z

Using counterhold T10051, loosen camshaft pulley securing bolt -1- from hub. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.9L 4-Cyl. (Engine Code BEW)

  

Fig. 120: Loosening Camshaft Pulley Securing Bolt 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Unscrew hub securing bolt approx. 2 turns.  

z

Position puller T10052 and thread bolts -1- into hub.  

z

Pull hub off by counter-holding puller with a wrench (30 mm) and turning bolt -2-. 

Fig. 121: Removing Hub Using Puller T10052 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove cylinder head cover. See CYLINDER HEAD COVER, REMOVING AND INSTALLING .  

z

Mark rocker shafts with a waterproof felt-tipped pen to avoid interchanging and therefore disrupting 
injection pump basic setting (arrows).  

z

Loosen exterior bolts -1- at rocker shaft first and then interior bolts -2-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.9L 4-Cyl. (Engine Code BEW)

  

 

 

 

 

 

 

 

Content   ..  1000  1001  1002  1003   ..