Volkswagen New Beetle. Manual - part 97

 

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Volkswagen New Beetle. Manual - part 97

 

 

LIMITED SLIPS 

See Differential Assembly  

LINES 

See Hoses, Lines, and Tubes.  

LINKAGES (EXTERNAL) 

Linkages (External) 

LOCKING HUB ASSEMBLIES 

Locking Hub Assemblies 

Condition 

Code 

Procedure 

Components missing 

Require replacement of missing 

components. 

Linkage bent, affecting performance 

Require repair or replacement of 

linkage. 

Linkage bent, not affecting performance 

Suggest repair or replacement of 

linkage. 

Linkage binding, affecting performance 

Require repair or replacement of 

linkage. 

Linkage binding, not affecting performance 

Suggest repair or replacement of 

linkage. 

Linkage broken 

Require repair or replacement of 

linkage. 

Linkage loose, affecting performance 

Require repair or replacement of 

linkage. 

Linkage loose, not affecting performance 

Suggest repair or replacement of 

linkage. 

Linkage missing 

Require replacement. 

Linkage noisy 

Suggest repair or replacement. 

Out of adjustment 

Require repair or replacement. 

Worn to the extent that it no longer performs its 
intended function 

Require repair or replacement. 

Condition 

Code 

Procedure 

Inoperative 

Require repair or replacement. 

NOTE: Inoperative includes intermittent operation. 

Loose 

Require repair or replacement. 

Seized in any position 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

LOCKING HUB CONTROL KNOBS 

Locking Hub Control Knobs 

LUBRICANTS 

See Fluids and Lubricants.  

METAL-CLAD SEALS 

See Seals.  

METALASTIC JOINTS 

See Rubber Joints (Metalastic).  

MODULATOR PINS 

Modulator Pins 

MODULATORS 

Modulators 

Condition 

Code 

Procedure 

Damaged, affecting performance 

Require replacement. 

Missing 

Require replacement. 

Worn, affecting performance 

Require replacement. 

Condition 

Code 

Procedure 

Application incorrect 

Require replacement. 

Missing 

Require replacement. 

Condition 

Code 

Procedure 

Bent, affecting performance 

Require replacement. 

Contaminated (water, fuel, etc.) 

Require replacement. See note below. 

NOTE: Further inspection is required to determine the cause of the contamination 

Housing cracked 

Require replacement. 

Inoperative 

Require replacement. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Leaking fluid externally 

Require repair or replacement. 

Leaking fluid internally 

Require replacement. 

Leaking vacuum 

Require replacement. 

Nipple broken 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

MOUNTS (ENGINE, TRANSAXLE, AND TRANSMISSION) 

Mounts (Engine, Transaxle, and Transmission) 

ODOMETER DRIVES (MECHANICAL) 

See Speedometer/Odometer Drives (Mechanical).  

ODOMETER HEADS (MECHANICAL) 

See Speedometer/Odometer Heads (Mechanical).  

OIL PANS 

See Transmission Pans.  

PANS 

See Transmission Pans.  

PILOT HOLES 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of 

hardware. 

Broken 

Require replacement. 

Leaking (hydraulic mount) 

Require replacement. 

Mounting hole worn, affecting 
performance 

Require replacement. 

Mounting hole worn, not affecting 
performance 

No service suggested or required. 

Rubber deteriorated, affecting performance  A 

Require replacement. 

Rubber deteriorated, not affecting 
performance 

No service suggested or required. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

See Dowel Pins, Guides, and Pilot Holes.  

PRESSURE PLATES 

Pressure Plates 

PRESSURE SWITCHES 

See Switches.  

RACES 

See Bearings and Races.  

RUBBER JOINTS (METALASTIC) 

These joints may be found on half and/or drive shafts. They are usually found on European vehicles featuring a 
three-lug drive flange. They may be equipped with a centering ball or pin.  

Rubber Joints (Metalastic) 

Condition 

Code 

Procedure 

Balance weight missing 

Require replacement. 

Broken 

Require replacement. 

Contact surface distorted 

Require replacement. 

Cracks 

Require replacement. 

Fingers bent 

Require replacement. 

Hard spots 

Require replacement. 

Scored 

Require replacement. 

Spring rate less than specifications 

Require replacement. 

Worn, affecting performance 

Require replacement. 

Worn beyond specifications 

Require replacement. 

Worn close to the end of its useful life 

Suggest replacement. 

Condition 

Code 

Procedure 

Drive flange bent 

Require repair or replacement. 

Drive flange damaged, affecting performance 

Require replacement. 

Rubber drive joint cracked 

Suggest replacement. 

Rubber drive joint damaged, affecting 
performance 

Require replacement. 

Rubber drive joint split between mounting holes 

Require replacement. 

Rubber drive joint torn at mounting holes 

Require replacement. 

Rubber drive joint weather-cracked 

No service suggested or 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

 

 

 

 

 

 

 

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