Volkswagen New Beetle. Manual - part 95

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  93  94  95  96   ..

 

 

Volkswagen New Beetle. Manual - part 95

 

 

DIP STICK TUBES 

Dip Stick Tubes 

DIP STICKS (FLUID LEVEL INDICATORS) 

Dip Sticks (Fluid Level Indicators) 

DOWEL PINS, GUIDES, AND PILOT HOLES 

Dowel Pins, Guides, and Pilot Holes 

Holes elongated 

Require replacement. 

Internal parts binding 

Require repair or replacement. 

Internal parts worn 

Require repair or replacement. 

Lubricant missing 

Require cleaning, inspection, and 

repacking of CV joint. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Condition 

Code 

Procedure 

Broken 

Require repair or replacement. 

Checkball missing 

Suggest repair or replacement. 

Cracked 

Require repair or replacement. 

Hold down bracket broken 

Require repair or replacement. 

Hold down bracket missing 

Require replacement. 

Leaking 

Require repair or replacement. 

Missing 

Require replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Condition 

Code 

Procedure 

Application incorrect 

Require replacement. 

Broken 

Require replacement. 

Compressed 

Require repair or replacement. 

Missing 

Require replacement. 

Modified 

Require replacement. 

Stretched 

Require repair or replacement. 

Condition 

Code 

Procedure 

Application incorrect 

Require repair or 

replacement. 

Cracked 

Require repair or 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

DRIVE SHAFT FLANGES 

See Companion Flanges.  

DRIVE SHAFTS AND HALF SHAFTS 

Drive Shafts and Half Shafts 

DUST BOOTS 

replacement. 

Distorted 

Require repair or 

replacement. 

Missing 

Require replacement. 

Positioned incorrectly 

Require repair or 

replacement. 

Stepped 

Require repair or 

replacement. 

Worn to the extent that it no longer performs its 
intended function 

Require repair or 

replacement. 

Condition 

Code 

Procedure 

Balance weight missing 

Require repair or replacement. 

Bearing cap bore distorted 

Require repair or replacement. 

Bent 

Require replacement. 

Bolt holes elongated 

Require repair or replacement. 

Bushing or seal surface worn, affecting 
performance 

Require repair or replacement. 

Leaking through soft yoke plug 

Require repair or replacement 

of soft yoke plug. 

Out of balance 

Require repair or replacement. 

Retainer strap bent 

Require replacement of retainer 

strap. 

Slip yoke broken 

Require replacement. 

Splines worn, affecting performance 

Require replacement. 

Splines worn, not affecting performance, but 
close to the end of their useful life 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

U-bolt damaged, affecting performance 

A  Require replacement of U-bolts. 

Yoke damaged, affecting performance 

Require repair or replacement 

of yoke. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

Dust Boots 

ENGINE MOUNTS 

See Mounts (Engine, Transaxle, and Transmission).  

EXCITER RINGS 

See Toothed Rings (Tone Wheels).  

FILLER TUBES 

See Dip Stick Tubes.  

FILTERS AND SCREENS 

Filters and Screens 

FLANGES 

NOTE:

Does not include CV boots. 

Condition 

Code 

Procedure 

Cracked, not leaking 

Suggest replacement. 

Missing 

Require replacement. 

Leaking 

Require repair or replacement. 

Torn 

Require replacement. 

Weather checked, surface cracked 

No service suggested or required. 

Condition 

Code 

Procedure 

At service interval 

Suggest replacement. 

Bent 

Require repair or replacement. 

Exceeding service interval 

Suggest replacement. 

Missing 

Require replacement. 

Near service interval 

Suggest replacement. 

Restricted 

Require repair or replacement. See 

note below. 

NOTE: Further inspection may be required to determine the source of restriction or 
contamination. 

Torn 

Require replacement. 

Worn, affecting performance (metal or nylon 
screen type) 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

See Companion Flanges.  

FLEX PLATES 

Flex Plates 

FLUID LEVEL INDICATORS 

See Dip Sticks (Fluid Level Indicators).  

FLUIDS AND LUBRICANTS 

Fluids and Lubricants 

Condition 

Code 

Procedure 

Bent, affecting performance 

Require replacement. 

Bent, not affecting performance 

No service suggested or 

required. 

Bolt or stud holes elongated 

Require replacement. 

Broken 

Require replacement. 

Cracked 

Require replacement. 

Ring gear worn close to the end of its useful life 

Suggest replacement. 

Ring gear worn to the extent that it no longer performs 
its intended function 

Require replacement. 

Weights missing 

Require repair or 

replacement. 

Condition 

Code 

Procedure 

Application incorrect 

Require replacement. See note 

below. 

NOTE: Determine and correct cause. 

At service interval 

Suggest replacement. 

Beyond service interval 

Suggest replacement. 

Burned 

Further inspection required. See 

note below. 

NOTE: Fluid that is burned indicates a serious problem. Determine and correct the 
cause. 

Contaminated, for example, fluid other than 
hydraulic fluid present 

A or B  Require service. See note below. 

NOTE: If a fluid other than the correctly specified fluid is present in the hydraulic 
system which DOES affect the rubber parts, the required service is to: 1) remove all 
components having rubber parts from the system, 2) flush lines with denatured alcohol 
or hydraulic cleaner, 3) repair or replace all components having rubber parts, and 4) 
bleed and flush with correct hydraulic fluid. (Code A)  

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

 

 

 

 

 

 

 

Content   ..  93  94  95  96   ..