Volkswagen Golf Variant / Jetta. Manual - part 798

 

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Volkswagen Golf Variant / Jetta. Manual - part 798

 

 

7.17.1

Assembly overview

1 - Hexagon head flange bolt

❑ 20 Nm

2 - Cross-head screws

❑ 2 Nm

3 - Washer
4 - Cross-head screw

❑ 4.5 Nm

5 - Hexagon nut

❑ 15 Nm

6 - Hexagon nut
7 - Protective cap for alternator

-C-
8 - Cross-head screw

❑ 2 Nm

9 - Voltage regulator -C1-

❑ Removing and installing

⇒ page 169

10 - Alternator -C-

❑ Removing and installing

⇒ page 159

❑ Checking 

⇒ page 89

❑ Securing battery posi‐

tive wire 

⇒ page 88

❑ Removing and installing

poly V-belt pulley

⇒ page 163

11 - Poly V-belt

❑ Removing and installing

⇒  Engine; Rep. gr.  13

❑ Checking 

⇒ page 88

❑ Poly V-belt routing ⇒  Engine; Rep. gr.  13

13

158

 

Special tools and workshop

equipment required
♦ Torque wrench -V.A.G

1331-

♦ Locking pin -T10060 A-
♦ Spring-type clip pliers -VAS

5024 A-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

7. Alternator C     

159

 

VAS 5024 A- .

– Remove bolts -arrows-.
– Remove charge air hose from vehicle.

– Unfasten clip -1- and remove hose -2- from activated charcoal

filter.

Note

For reasons of clarity, the activated charcoal filter bracket is

shown removed in the following illustration. The bracket does not

need to be removed to release the filter.

160

 

out of bracket -2-.

– Place activated charcoal filter -1- with connected hose to one

side.

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Remove poly V-belt ⇒  Engine; Rep. gr.  13 .

– Remove both bolts -arrows- and put coolant pipes and hose

-1- up to make room for removing alternator -C- .

Note

Coolant pipes and hose can remain connected.

– Remove noise insulation ⇒  General body repairs, exterior;

Rep. gr.  50 .

– Remove bolts of air conditioner compressor -arrows-.

– Release and disconnect connector -1-.
– Unscrew third bolt -arrow- and remove air conditioner com‐

pressor from bracket.

7. Alternator C     

161

 

 

 

 

 

 

 

 

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