Volkswagen Golf Variant / Jetta. Manual - part 797

 

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Volkswagen Golf Variant / Jetta. Manual - part 797

 

 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

– Holding engine cover at corners -arrows-, jerk it upwards out

of attachment points.

– Place lock carrier in service position ⇒  General body repairs,

exterior; Rep. gr.  50 .

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Remove poly V-belt ⇒  Engine; Rep. gr.  13 .

– Release and disconnect connector -1-.

154

 

The hoses of the air conditioner compressor can remain con‐

nected.

Until reinstallation, suspend air conditioner compressor at a

suitable position under vehicle using a piece of wire.

When doing this, ensure that hoses are not stretched or

kinked.

– Release and disconnect DF wire connector -1-.
– Lever off protective cap -2-.

– Remove nut -1- and remove the battery positive wire, located

beneath, from the connector thread of the alternator -C- .

– Unscrew nut -3- and remove wiring retainer -2- from the alter‐

nator -C- .

– Unscrew both bolts -1- and nuts -2- of fuel filter -3- and place

filter to one side. The fuel hoses can then remain connected.

7. Alternator C     

155

 

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor) are firmly in

position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Drive threaded sleeves -A- roughly 4 mm in direction of arrow

out of alternator -C- housing.

– Secure wire holder -arrow- on back of alternator -C- in 3

o'clock position.

156

 

 .

Caution

Before installing engine cover, check correct position of 4 at‐

tachment  elements  (ball  sockets)  and  return  these  to  their

position. Otherwise, engine cover will be damaged.

– Place engine cover on attachment points and press into lock‐

ing points at corners.

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

157

 

 

 

 

 

 

 

 

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