Volkswagen Golf Variant / Jetta. Manual - part 789

 

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Volkswagen Golf Variant / Jetta. Manual - part 789

 

 

7.10.2

Removing and installing alternator -C-

Special tools and workshop

equipment required
♦ Torque wrench -V.A.G

1331-

♦ Spring-type clip pliers -VAS

5024 A-

♦ Locking pin -T10060-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

122

 

– Loosen spring-type clips -arrow- using spring-type clip pliers -

VAS 5024 A- .

– Pull engine cover panel upwards -arrows-.

7. Alternator C     

123

 

All hose connections of charge air system are secured with

spring-type clips or push-on connectors. The following points

must be observed for push-on connectors:

Release push-on connection by pulling securing ring -arrow-.

Pull off hose/pipe without tools.

– Disconnect plug connector -arrow-.

– Loosen spring-type clip -arrow- using spring-type clip pliers -

VAS 5024 A- .

– Remove bolts -arrows-.
– Remove hose from vehicle.
– Remove connecting pipe between charge air cooler and tur‐

bocharger.

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Mark direction of rotation of poly V-belt.

124

 

lock tensioning element with locking pin -T10060- .

– Remove poly V-belt.

– Loosen the threaded connections of the coolant pipe

-arrows-.

Note

The coolant pipe can remain installed. It will have to be loosened

in order to be able to remove the alternator -C- .

– Remove bolts of alternator -C- -arrows-.

– Disconnect DF wire connector -1- and pull off protective cap

-2-.

7. Alternator C     

125

 

 

 

 

 

 

 

 

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