Volkswagen Golf Variant / Jetta. Manual - part 784

 

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Volkswagen Golf Variant / Jetta. Manual - part 784

 

 

– Place activated charcoal filter -1- with connected hoses to one

side.

– Remove poly V-belt ⇒  Engine; Rep. gr.  13 .
– Unscrew bolts -arrows- and remove the upper belt tensioner

from the vehicle.

– Remove upper bolt of alternator -C- -arrow-.
– Remove noise insulation ⇒  General body repairs, exterior;

Rep. gr.  50 ; Noise insulation .

– Unscrew wiring retainer -2- and pull off protective cap -1-.

– Disconnect DF connector -1- and unscrew battery positive

wire -2- from alternator -C- .

102

 

pressor from bracket.

Note

The hoses of the air conditioner compressor can remain con‐

nected.

Suspend the air conditioner compressor -3- using a piece of

wire -1- at a suitable position under the vehicle until it is ready

to be reinstalled.

Ensure that the hoses -2- are not stretched or kinked when

doing this.

– Release and disconnect DF wire connector -1-.
– Lever off protective cap -2-.

7. Alternator C     

103

 

– Unscrew nut -3- and remove wiring retainer -2- from the alter‐

nator -C- .

– Relieve tension on upper tensioning roller again.

– Unscrew the three bolts -arrows- and remove upper tensioning

roller -1- from vehicle.

– Remove bolts of alternator -C- -arrows-.
– Lower alternator -C- out of vehicle.
Installing
Install in the reverse order of removal. When doing this, note the

following:

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor / vane pump)

are firmly in position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Drive threaded sleeves -A- roughly 4 mm in

-direction of arrow- out of alternator -C- housing.

104

 

Note

Before installing the air conditioner compressor, ensure that both

centring sleeves 

⇒ Item 16 (page 100)

 are inserted in the threa‐

ded holes (one above the other) of the bracket.

– Tighten threaded connections to specified torques

⇒ page 100

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

105

 

 

 

 

 

 

 

 

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