Volkswagen Golf Variant / Jetta. Manual - part 759

 

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Volkswagen Golf Variant / Jetta. Manual - part 759

 

 

Rep. gr.  50 .

• Installation view shows vehicle from underneath:

Note

Note installation position of cable routing and heat insulation!

Installation position exhaust gas recirculation valve 2 -N213-

⇒ Item 4 (page 495)

– Clip on heat insulation -arrow B- and push heat insulation off

connector.

– Pull off connector from exhaust gas recirculation valve 2 -

N213- .

– Separate cable tie -arrow A-.
• Installation view of engine compartment:
– Remove intake hose ⇒  4-cyl. diesel engine (2.0 l engine,

common rail); Rep. gr.  23 .

Note

Note installation position of cable routing before you slide out ca‐

ble!

– Slide cable -1- out carefully between induction hood of turbo‐

charger -2- and preheating hose -3- -arrow A-.

– Carefully remove entire wiring harness for engine from engine

compartment.

Installing
Carry out installation in the reverse sequence, noting the follow‐

ing:

Caution

It is essential to comply with working sequence »Removing and

installing glow plug connectors« 

⇒ page 492

 !

Ensure all connectors are fitted securely.
Attach  heat  insulation  mats  in  original  installation  position

⇒ page 491

 .

Always renew self-locking nuts, seals and securing clips.
Hose connections are secured with spring-type clips.
It is recommended that spring-type clips should be installed

using spring-type clip pliers -VAS 6362- or hose clamp pliers -

VAS 6340- .
Observe notes 

⇒ page 490

 .

506

Specified torques for wires, lines and

cables

8.1

Specified torques for E-box on left side

of engine compartment

Threaded connections

 

Specified torques

Nuts -1-

M5

4 Nm

Nuts -1-

M6

6 Nm

8.2

Specified torques for trailer detector control unit -J345-

Threaded connections

 

Specified torques

Bolts securing bracket to body

 

2 Nm

Trailer detector control unit -J345- bolts on

bracket

 

2 Nm

8. Specified torques for wires, lines and cables    

507

tery -A-

4.1

Disconnecting and connecting battery -

A- ( battery -A- in engine compartment)

WARNING

Danger of injury! Observe warning notices and safety regula‐

tions 

⇒ page 1

 !

Disconnect battery -A- 

⇒ page 5

Reconnecting battery -A- 

⇒ page 5

 .

4.1.1

Assembly overview - battery -A-

1 - Earth wire battery terminal

clamp

❑ Observe notes for bat‐

tery pole terminal clamp

bolt 

⇒ page 1

 .

2 - Nut

❑ 6 Nm

3 - Positive wire battery termi‐

nal clamp

❑ Observe notes for bat‐

tery terminal clamp bolt

⇒ page 1

 .

4 - Nut

❑ 6 Nm

5 - Battery -A-

❑ Removing and installing

⇒ page 7

6 - Clamping plate
7 - Bolt

❑ 35 Nm

4

 

Caution

♦ Always make sure that the electrical system of the vehicle

is protected by disconnecting the battery -A- before any

work on the electrical system starts.

♦ Do not unfasten or remove the earthing cable from your

body. Only remove the negative terminal (-) of the battery

-A- .

♦ The positive terminal (B+) of the battery -A- is only allowed

to be removed if the battery -A- has been removed from

the vehicle.

♦ Observe warning notices and safety regulations

⇒ page 1

 .

Caution

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.

Carry out following procedures:
– Release catch -arrow- and take cover off battery housing.
– First unscrew battery earth terminal clamp -1- from battery

negative terminal.

– Then unscrew battery positive terminal clamp -2- from battery

positive terminal.

4.1.3

Connecting battery -A-

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

4. Disconnecting and connecting battery A     

5

 

 

 

 

 

 

 

 

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