Volkswagen Golf Variant / Jetta. Manual - part 673

 

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Volkswagen Golf Variant / Jetta. Manual - part 673

 

 

The hoses of the air conditioner compressor can remain con‐

nected.

Suspend the air conditioner compressor -3- using a piece of

wire -1- at a suitable position under the vehicle until it is ready

to be reinstalled.

Ensure that the hoses -2- are not stretched or kinked when

doing this.

– Remove the two lower bolts -arrows- of alternator -C- from

below.

– Release and disconnect connector -2-.
– Remove the two bolts -arrows- of alternator -C- .
– Swing alternator -C- slightly to the left to gain access to con‐

nections on generator side.

– Release and disconnect DF wire connector -1-.

162

– Remove nut -2- and remove the battery positive cable -1-, lo‐

cated beneath, from the connector thread of the alternator -

C- .

– Lift alternator -C- out of vehicle.
Installing
Install in the reverse order of removal. When doing this, note the

following:

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor) are firmly in

position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Tighten threaded connections to specified torques

⇒ page 158

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7.18

Removing and installing poly-V belt pul‐

ley on alternator -C-

7.18.1

Removing and installing poly V-belt pul‐

ley (without freewheel)

Special tools and workshop equipment required

7. Alternator C     

163

♦ Torque wrench -V.A.G 1332-

Carry out following procedures:
Removing
– Remove alternator -C- 

⇒ page 88

 .

– Clamp alternator -C- in a vice at holding points of alternator.
– Use socket -VAS 3310- to unscrew poly-V-belt pulley nut from

alternator shaft.

Installing
Carry out installation in the reverse sequence, noting the follow‐

ing:
– Tighten threaded connections to specified torques

⇒ page 158

 .

7.18.2

Removing and installing poly V-belt pul‐

ley (with freewheel, Bosch)

Special tools and workshop equipment required

164

♦ Torque wrench -V.A.G 1332-

Carry out following procedures:
Removing
– Remove alternator -C- 

⇒ page 88

 .

– Clamp alternator -C- in a vice at holding points of alternator.
– Remove protective cap from poly V-belt pulley with freewheel.

Note

The thread on the alternator shaft is left-handed. To loosen the

connection, turn clockwise, and to tighten it, turn anti-clockwise.

– Insert multi-point adapter -VAS 3400- with ring spanner in al‐

ternator -C- poly V-belt pulley with freewheel.

7. Alternator C     

165

 

 

 

 

 

 

 

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