Volkswagen Golf Variant / Jetta. Manual - part 669

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  667  668  669  670   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 669

 

 

-2-.

– Unscrew B+ wire -arrow- from alternator -C- .
– Pull fuel filter out of bracket and place to one side. When doing

this, the fuel hoses can remain connected.

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Mark direction of rotation of poly V-belt.

– Release tension of poly V-belt by swivelling tensioning ele‐

ment in direction of -arrow- using an open-jaw spanner.

– Lock tensioning element using locking pin -T10060A- .
– Remove poly V-belt.

146

– Unscrew wiring retainer -arrow- from alternator -C- .
– Remove alternator -C- .
Installing
Install in the reverse order of removal. When doing this, note the

following:

– Drive threaded sleeves -A- roughly 4 mm in

-direction of arrow- out of alternator -C- housing.

Caution

♦ In order to avoid damage to cylinder block and ancillaries

bracket, adhere strictly to the tightening sequence for the

ancillaries bracket ⇒  Engine; Rep. gr.  13 .

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor / vane pump)

are firmly in position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Tighten threaded connections to specified torques

⇒ page 144

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

147

Alternator -C- 2.0l diesel engine

7.15.1

Assembly overview

1 - Hexagon head flange bolts

❑ 20 Nm

2 - Poly V-belt tensioning ele‐

ment
3 - Hexagon head flange bolts

❑ 20 Nm

4 - Ancillary bracket

❑ For alternator -C- and

air conditioner compres‐

sor

❑ Tightening sequence ⇒ 

Engine; Rep. gr.  13

5 - Hexagon head flange bolts

❑ 40 Nm

6 - Hexagon head flange bolts

❑ 40 Nm

7 - Cross-head screws

❑ 2 Nm

8 - Protective cap
9 - Voltage regulator -C1-

❑ Removing and installing

⇒ page 168

10 - Alternator -C-

❑ Removing and installing

⇒ page 148

❑ Checking 

⇒ page 89

❑ Securing battery posi‐

tive wire 

⇒ page 88

11 - Poly V-belt

❑ Checking 

⇒ page 88

❑ Process for poly V-belt ⇒  Engine; Rep. gr.  13

13

7.15.2

Removing and installing alternator -C-

Special tools and workshop equipment required

148

♦ Locking pin -T10060-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

– Pull engine cover panel upwards -arrows-.

7. Alternator C     

149

 

 

 

 

 

 

 

Content   ..  667  668  669  670   ..