Volkswagen Golf Variant / Jetta. Manual - part 667

 

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Volkswagen Golf Variant / Jetta. Manual - part 667

 

 

Alternator -C- 1.9l diesel engine with

diesel particle filter

7.13.1

Assembly overview

1 - Hexagon head flange bolts

❑ 20 Nm

2 - Poly V-belt tensioning ele‐

ment
3 - Hexagon head flange bolts

❑ 20 Nm

4 - Ancillary bracket

❑ For alternator -C- and

air conditioner compres‐

sor

❑ Observe specified tight‐

ening sequence ⇒  En‐

gine; Rep. gr.  13

5 - Hexagon head flange bolts

❑ Observe specified tight‐

ening sequence ⇒  En‐

gine; Rep. gr.  13

❑ 40 Nm

6 - Hexagon head flange bolts

❑ Observe specified tight‐

ening sequence ⇒  En‐

gine; Rep. gr.  13

❑ 40 Nm

7 - Hexagon bolt with washer

and threaded element

❑ 2 Nm

8 - Protective cap for alternator

-C-
9 - Cross-head screws

❑ 2 Nm

10 - Protective cap for carbon

brushes
11 - Voltage regulator -C1-

❑ Removing and installing 

⇒ page 168

12 - Alternator -C-

❑ Removing and installing 

⇒ page 139

❑ Checking 

⇒ page 89

❑ Securing battery positive wire 

⇒ page 88

❑ Removing and installing poly V-belt pulley 

⇒ page 163

13 - Poly V-belt

❑ Checking 

⇒ page 88

❑ Removing and installing ⇒  Engine; Rep. gr.  13
❑ Poly V-belt routing ⇒  Engine; Rep. gr.  13

138

13 .

7.13.2

Removing and installing alternator -C-

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-

♦ Locking pin -T10060A-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

7. Alternator C     

139

-arrow B-.

Note

All hose connections of charge air system are secured with

spring-type clips or push-on connectors. The following points

must be observed for push-on connectors:

Release push-on connection by pulling securing ring -arrow-.

Pull off hose/pipe without tools.

– Separate hose connection -arrows-.
– Remove charge air pipe -1- upwards.

– Disconnect DF wire connector -1- and pull off protective cap

-2-.

140

this, the fuel hoses can remain connected.

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Mark direction of rotation of poly V-belt.

– Release tension of poly V-belt by swivelling tensioning ele‐

ment in direction of -arrow- using an open-jaw spanner.

– Lock tensioning element using locking pin -T10060A- .
– Remove poly V-belt.

– Remove bolts of alternator -C- -arrows-.

7. Alternator C     

141

 

 

 

 

 

 

 

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