Volkswagen Golf Variant / Jetta. Manual - part 661

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  659  660  661  662   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 661

 

 

Alternator -C- 2.0l FSI engine

7.9.1

Assembly overview

1 - Hexagon head flange bolts

❑ 23 Nm

2 - Hexagon head flange bolts

❑ 23 Nm

3 - Transportation bracket
4 - Poly V-belt tensioning ele‐

ment
5 - Ancillary bracket

❑ For alternator -C- and

air conditioner compres‐

sor

❑ Tightening sequence ⇒ 

Engine; Rep. gr.  13

6 - Hexagon head flange bolts

❑ 52 Nm

7 - Protective cap
8 - Hexagon flange nut
9 - Cross-head screw

❑ 4.5 Nm

10 - Hexagon nut
11 - Washer
12 - Cross-head screws

❑ 2 Nm

13 - Cross-head screw

❑ 2 Nm

14 - Voltage regulator -C1-

❑ Removing and installing

⇒ page 168

15 - Alternator -C-

❑ Removing and installing 

⇒ page 115

❑ Checking 

⇒ page 89

❑ Securing battery positive wire 

⇒ page 88

16 - Poly V-belt

❑ Checking 

⇒ page 88

❑ Removing and installing ⇒  Engine; Rep. gr.  13
❑ Poly V-belt routing ⇒  Engine; Rep. gr.  13

Not illustrated
♦ Nut of B+ wire on rear of alternator: 15 Nm
♦ Nut of wire holder on back of alternator : 3.2 Nm
♦ Poly V-belt pulley without freewheel: 65 Nm

114

13

7.9.2

Removing and installing alternator -C-

Special tools and workshop

equipment required
♦ Torque wrench -V.A.G

1331-

♦ Locking pin -T10060-
♦ Spring-type clip pliers -VAS

5024A-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

7. Alternator C     

115

– Disconnect connector -arrow-.

– Unclip vacuum hose out of retainer -arrow-.

– Loosen spring-type clip -arrow- from hose -1- using spring-

type clip pliers -VAS 5024A- .

– Pull hose -1- off air filter housing.

116

line -1-.

– Remove bolt of air filter housing -arrow-.

– Pull air filter housing upwards on right-hand side out of rubber

mounting -arrow-.

– Loosen spring-type clip -1- using spring-type clip pliers -VAS

5024 A- .

– Pull hose -2- off connection.
– Carefully lift up air filter housing out of vehicle as far as wiring

allows.

7. Alternator C     

117

 

 

 

 

 

 

 

Content   ..  659  660  661  662   ..