Volkswagen Golf Variant / Jetta. Manual - part 657

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  655  656  657  658   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 657

 

 

ment in direction of -arrow- using an open-jaw spanner.

– Lock tensioning element using locking pin -T10060A- .
– Remove poly V-belt.

– Remove bolts of air conditioner compressor -arrows-.

– Release and disconnect connector -1-.
– Unscrew third bolt -arrow- and remove air conditioner com‐

pressor from bracket.

Note

The hoses of the air conditioner compressor can remain con‐

nected.

Suspend the air conditioner compressor -3- using a piece of

wire -1- at a suitable position under the vehicle until it is ready

to be reinstalled.

Ensure that the hoses -2- are not stretched or kinked when

doing this.

98

following:

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor / vane pump)

are firmly in position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Drive threaded sleeves -A- roughly 4 mm in

-direction of arrow- out of alternator -C- housing.

– Secure wire holder -arrow- on back of alternator -C- in 9

o'clock position.

– Tighten threaded connections to specified torques

⇒ page 95

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

99

Alternator -C- 1.4l, TSI engine

7.6.1

Assembly overview

1 - Multi-point socket head bolt

❑ 23 Nm

2 - Upper tensioning roller
3 - Valve timing housing
4 - Hexagon flange bolts

❑ 23 Nm

5 - Securing nut battery posi‐

tive cable

❑ 15 Nm

6 - Cross-head screw

❑ 4.5 Nm

7 - Hexagon nut
8 - Washer
9 - Protective cap
10 - Cross-head screws

❑ 2 Nm

11 - Cross-head screw

❑ 2 Nm

12 - Voltage regulator -C1-

❑ Removing and installing

⇒ page 168

13 - Alternator -C-

❑ Removing and installing

⇒ page 90

❑ Checking 

⇒ page 89

❑ Securing battery posi‐

tive wire 

⇒ page 88

❑ Removing and installing

poly V-belt pulley

⇒ page 163

14 - Poly V-belt

❑ Checking 

⇒ page 88

❑ Removing and installing ⇒  Engine; Rep. gr.  13
❑ Poly V-belt routing ⇒  Engine; Rep. gr.  13

15 - Hexagon head flange bolts

❑ 23 Nm

16 - Centring sleeves

❑ Insert in bracket before installing air conditioner compressor

17 - Lower tensioning roller
18 - Bracket

❑ For tensioning element and air conditioner compressor

100

❑ 45 Nm

13

7.6.2

Removing and installing alternator -C-

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

– Release vacuum hose -arrow- and pull it off.
– Pull off engine cover upwards out of its rubber mountings -1-

and remove it forwards in -direction of arrow-.

7. Alternator C     

101

 

 

 

 

 

 

 

Content   ..  655  656  657  658   ..