Volkswagen Golf Variant / Jetta. Manual - part 634

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  632  633  634  635   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 634

 

 

Note

After battery -A- has been connected and ignition is switched on,

ESP and TCS warning lamp -K155- will light up permanently. The

ESP and TCS warning lamp -K155- will go out automatically when

the vehicle is driven at 15 to 20 km/h in a straight line. This has

effect of reactivating steering angle sender -G85- .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

Carry out following procedures:
– Fit battery positive wire clamp -2- to positive terminal of battery

-A- and tighten bolt to specified torque 

⇒ page 4

 .

– Fit battery earth wire clamp -1- to negative terminal of battery

-A- and tighten bolt to specified torque 

⇒ page 4

 .

– Carry out steps as detailed in the table.
Steps after connecting battery -A-

Step

Performed

Switch ignition on and off again

using ignition key.

 

Read fault memory ⇒ Vehicle

diagnostic, testing and informa‐

tion system VAS 5051

 

Clock: Check time setting and

reset.

 

Open all electric windows fully

and close again.

 

Test function of all electrical

consumers.

 

You can also print out the table.

6

Removing and installing battery -A-

5.1

Removing and installing battery -A-

( battery -A- in engine compartment)

WARNING

Danger of injury! Observe warning notices and safety regula‐

tions 

⇒ page 1

 !

Vehicles with a petrol engine 

⇒ page 7

Vehicles with a diesel engine 

⇒ page 9

5.1.1

Assembly overview - battery -A-

1 - Earth wire battery terminal

clamp

❑ Notes on bolted connec‐

tion of the battery termi‐

nals 

⇒ page 1

2 - Nut

❑ 6 Nm

3 - Positive wire battery termi‐

nal clamp

❑ Notes on bolted connec‐

tion of the battery termi‐

nals 

⇒ page 1

4 - Nut

❑ 6 Nm

5 - Battery -A-

❑ Removing and installing

⇒ page 7

6 - Clamping plate
7 - Bolt

❑ 35 Nm

5.1.2

Vehicles with a petrol engine

Special tools and workshop equipment required

5. Removing and installing battery A     

7

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 5

 .

– Pull panel of battery housing out upwards in direction of arrow.

– Undo bolt -1- and remove clamping plate -2-.

8

Caution

A loosely fitted battery -A- creates the following dangers:

♦ Shortened service life due to damage from vibration (dan‐

ger of explosion)

♦ The cells in the battery -A- will be damaged if the battery

-A- is not secured correctly.

♦ Damage to battery housing due to clamping plate (possi‐

bility of acid leaking, with high consequential costs)

♦ Poor crash safety

Carry out installation in the reverse sequence, noting the follow‐

ing:
– Tighten threaded connections to specified torque 

⇒ page 7

 .

– After installing, check that battery -A- is seated securely.
– Connect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

5.1.3

Vehicles with a diesel engine

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-

5. Removing and installing battery A     

9

 

 

 

 

 

 

 

Content   ..  632  633  634  635   ..