Volkswagen Golf Variant / Jetta. Manual - part 620

 

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Volkswagen Golf Variant / Jetta. Manual - part 620

 

 

Assembly overview

Caution

If excessive force is exerted on sockets -U- without bulb for

socket illumination -L42- , the retaining sleeve may be dam‐

aged.
Puller -T40148- can only be used for removing sockets -U-

( cigarette lighter -U1- ) with bulb for socket illumination -L42- .
Puller -T40148- cannot be used for releasing locking lugs of

sockets -U- without illuminated retaining sleeve.
Usually, sockets -U- without bulb for socket illumination -L42-

cannot be removed without damaging them.

1 - Cigarette lighter socket with

trailing wire
2 - Cigarette lighter -U1-
3 - Socket -U-
4 - Cigarette lighter socket
5 - Retaining sleeve
6 - Bulb for socket illumination

-L42-

❑ Bulb 12 V/1.2 W

7 - Bulb carrier

2. Cigarette lighter U1     

77

Removing and installing cigarette lighter

socket

Note

The removal and installation procedure is the same for all sockets

-U- and is therefore described here only for the cigarette lighter

socket.

Caution

If excessive force is exerted on sockets -U- without bulb for

socket illumination -L42- , the retaining sleeve may be dam‐

aged.
Puller -T40148- can only be used for removing sockets -U-

( cigarette lighter -U1- ) with bulb for socket illumination -L42- .
Puller -T40148- cannot be used for releasing locking lugs of

sockets -U- without illuminated retaining sleeve.
Usually, sockets -U- without bulb for socket illumination -L42-

cannot be removed without damaging them.

Special tools and workshop equipment required
♦ Puller -T40148-

♦ Thrust piece -40148/1-
Carry out following procedures:
Removing
– Remove cigarette lighter -U1- , dummy cigarette lighter etc.

from socket -U- .

Note

For reasons of clarity, socket -U- is removed in illustration.

Caution

Socket -U- or retaining sleeve can be damaged.
Ensure that the puller -T40148- is seated correctly, otherwise

the retaining lugs of the retaining sleeve will not be released.

78

lugs -1- engage in recesses -2-.

– Pull grip -3- in direction of -arrow- to release locking lugs of

retaining sleeve.

– Pull socket -U- out of retaining sleeve using puller -T40148- .

Caution

The wiring for socket -U- can be damaged.
Take care not to stretch wiring when pulling out socket -U- .

Depending on the mounting location, use of the thrust piece

-40148/1- -2- with the knurled nut -1- is recommended.

Caution

When using the thrust piece -40148/1- , ensure that no sur‐

rounding components are damaged.

– Disconnect connector of socket -U- .

Note

Depending on the space requirement, the vehicles are equipped

with various electric sockets -U- and cigarette lighter sockets.

They differ in length and have different electrical connections. In

the case of electrical sockets -U- and cigarette lighter sockets with

a trailing wire, it may be necessary to perform additional work in

order to gain access to the connector.

2. Cigarette lighter U1     

79

in -direction of arrow B-. Then release puller -T40148- -2- by

turning it briefly to left in -direction of arrow A-. Remove puller

-T40148- from socket -U- .

Note

Ensure that the puller -T40148- locking lugs are not spread.

Caution

Cigarette lighter -U1- might be ejected out of the socket -U-

after the heating phase.
When puller -T40148- is inserted, retaining springs of socket -

U- are pressed apart and retaining force is reduced.
After removing socket -U- , carefully press retaining springs

together and check if cigarette lighter -U1- remains in removal

position after heating phase.

– Carefully press retaining springs of socket -U- together

-arrows-.

– Check if cigarette lighter -U1- remains in removal position after

heating phase and ensure it is not ejected in vehicle interior.

Installing
Installation is carried out in reverse order of removal.

2.4

Removing and installing cigarette lighter

illumination bulb -L28-

Note

With some vehicle equipment, bulb for cigarette lighter illumi‐

nation -L28- is not an incandescent bulb, but an LED. This LED

is permanently attached to the retaining sleeve and cannot be

replaced separately.

Retaining sleeves with a light bulb are available in different

versions. One version with replaceable light bulb and one

without replaceable light bulb. In this case, the bulb carrier has

to be replaced together with the light bulb.

Carry out following procedures:
Removing
– Remove socket -U- 

⇒ page 78

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