Volkswagen Golf Variant / Jetta. Manual - part 562

 

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Volkswagen Golf Variant / Jetta. Manual - part 562

 

 

♦ Press Piece - 60mm - VW415A-

♦ Engine Bung Set - VAS6122-
♦ Digital Depth Gauge - 300mm - VAS6594-
♦ T-Handle Hook - 3438-
♦ Micrometer

4. Special Tools    

69

1

Transmission Fluid, Replacing

Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Oil Filler - VAS6262A- with Adapter For Oil Filling -

VAS6262/4-

♦ It is necessary to use the Oil Filler - Adapter 6 - VAS6262/6-

on some oil containers.

♦ It may be necessary to shorten the bleed pipe on the Adapter

For Oil Filling - VAS6262A- . Refer to 

⇒ page 70

 .

♦ Container with the transmission fluid for the 7-speed DSG®

transmission 0AM. Refer to the Parts Catalog for the part

number.

Measuring the Length of the Bleed Pipe on the Adapter For Oil

Filling - VAS6262A- and Shortening if Necessary.
The bleed pipe on the Adapter For Oil Filling - VAS6262A- must

be shorted to dimension -a- so that it does not touch the bottom

on some containers.
• Dimension -a- = 210 mm

Note

Dimension -a- is measured starting from the shaft (the green sur‐

face in the magnified area) on the adapter for the Oil Filler -

VAS6262A- .

If dimension -a- is greater than 210 mm:

70

for example the Brake Line Tool Kit - Pipe Cutter -

VAS6056/2- .

– Clean the Oil Filler - VAS6262A- .
Procedure

Note

♦

The transmission fluid is a permanent filling. For this reason,

a fluid level check is not necessary on this transmission.

♦

A fluid level check does therefore not exist.

♦

If leaks occur at the transmission, the cause is to be deter‐

mined and faults must be corrected.

♦

After that it is necessary to drain all the transmission fluid and

fill it again.

– Raise the vehicle.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Place the Used Oil Collection and Extraction Unit -

SMN372500- or Drip Tray under the transmission.

– Remove the drain plug from the transmission.
– Drain the fluid and then install the drain plug and tighten it.

Note

♦

It is not possible to check the transmission fluid level.

♦

Fill the fluid exactly to the specified quantity.

♦

This assures the transmission is filled correctly.

♦

Underfilling or overfilling the transmission fluid will cause the

transmission to malfunction.

Caution

Risk of damaging the transmission.

♦ Use only the transmission fluid specifically for the 7-speed

DSG® transmission 0AM. It is available as a replacement

part. Refer to the Parts Catalog.

♦ Using other fluids can cause malfunctions or transmission

failure.

1. Transmission Fluid, Replacing    

71

Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Remov‐

ing and Installing .

– Remove the bleed cap -arrow- next to the transmission gear‐

shift lever.

Note

For clarity, the installation position is pictured with the transmis‐

sion removed.

Caution

Risk of damaging the transmission.

♦ The Oil Filler - VAS6262A- with the Adapter For Oil Filling

-VAS6262/4- must be clean and transmission fluid must

not be mixed with another fluid!

– Shake the container before opening.

– Attach the transmission fluid container for the 7-speed DSG®

transmission 0AM to the Adapter For Oil Filling - VAS6262A- .

Refer to the Parts Catalog for the part number.

72

 

 

 

 

 

 

 

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