Volkswagen Golf Variant / Jetta. Manual - part 538

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  536  537  538  539   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 538

 

 

VW516-

♦ Press Tube - 30-23-
♦ Press Tube - 30-100-
♦ Press Piece - T10080-
♦ Press Piece - T10081-

168

2010-

♦ Thrust Block - T10083-
♦ Press Piece - Block - Wash‐

er - T10083/1-

♦ Bearing Installer - Bearing

Press Plate - T10084A-

♦ -1- Puller - Kukko Internal -

28-37mm - 21/5-

♦ -4- Puller - Kukko Counter‐

stay - 22/1-

♦ Feeler Gage

♦ Inductive Heater - VAS6414-

3. Special Tools    

169

1

Flange Shaft Seals, Manual Trans‐

mission Installed, Replacing

⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 170
⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 171

1.1

Left Flange Shaft Seal, Replacing

⇒ “1.1.1 Removing”, page 170
⇒ “1.1.2 Installing”, page 171

1.1.1

Removing

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Seal Installer - Radial Oil Seal - T10082-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Sealing Grease - G 052 128 A1-
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the lower section of the left front wheel housing liner

or the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

– Turn the steering wheel to the left.
– Drive axle to flange shaft. Refer to ⇒  Suspension, Wheels,

– Tie up the driveshaft as high as possible. Do not damage the

paint on the driveshaft.

– Place the Drip Tray under the transmission.
– Remove bolts for flange shaft, by installing two bolts into the

flange and counter-holding flange shaft using a tire iron.

– Remove the flange shaft with the pressure spring.

170

and the Slide Hammer Set - Hook - VW771/37- .

1.1.2

Installing

– Install the seal all the way in without tilting it.
– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

– Install the flange shaft.
– Fasten flange shaft with countersunk screw and tighten to 25

Nm.

– Attach the drive axles to the transmission. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– Check the transmission fluid level. Refer to

⇒ “5 Transmission Fluid, Checking”, page 111

 .

– Install the lower section of the left front wheel housing liner or

the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

1.2

Right Flange Shaft Seal, Replacing

⇒ “1.2.1 Removing”, page 171
⇒ “1.2.2 Installing”, page 172

1.2.1

Removing

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Seal Installer - Axle Flange - 3158-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Sealing Grease - G 052 128 A1-
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Turn steering as far as possible toward right.

1. Flange Shaft Seals, Manual Transmission Installed, Replacing    

171

 

 

 

 

 

 

 

Content   ..  536  537  538  539   ..