❑ Lay on inner race -item 11-
⇒ Item 11 (page 159)
❑ Replace if there are grooves or scoring
❑ Installation position. Refer to
⇒ Fig. ““Installed position: 2nd gear outer race, inner race and synchronizer ring”“ , page 163
.
13 - 2nd Gear Synchronizer Ring
❑ Checking for wear. Refer to
⇒ Fig. ““Checking 1st gear and 2nd gear synchronizing ring for wear”“ , page 162
❑ Installation position. Refer to
⇒ Fig. ““Installed position: 2nd gear outer race, inner race and synchronizer ring”“ , page 163
.
14 - Locking Collar with Synchronizer Hub for 1st and 2nd Gears
❑ After removing the circlip. Refer to -item 15-
⇒ Item 15 (page 160)
, remove with the 2nd gear wheel.
Refer to
⇒ Fig. ““Locking Collar/Synchronizer Hub for 1st and 2nd Gear”“ , page 162
.
❑ Disassembling. Refer to
⇒ Fig. ““Disassembling and assembling locking collar and synchronizer hub for 1st and 2nd gears”“ ,
page 163
.
❑ Assembling the locking collar/synchronizer hub. Refer to
⇒ Fig. ““Disassembling and assembling locking collar and synchronizer hub for 1st and 2nd gears”“ ,
page 163
and
⇒ Fig. ““Assembling locking collar/synchronizer hub for 1st and 2nd gears.”“ , page 163
❑ Installation position. Refer to
⇒ Fig. ““Disassembling and assembling locking collar and synchronizer hub for 1st and 2nd gears”“ ,
page 163
.
❑ Installing. Refer to
⇒ Fig. ““Installing the locking collar/synchronizer hub for 1st and 2nd gears.”“ , page 164
15 - Circlip
❑ Press out. Refer to
⇒ Fig. ““Removing the locking ring -1- ”“ , page 161
❑ Inserting. Refer to
⇒ Fig. ““Circlip, Installing”“ , page 164
16 - 1st Gear Synchronizer Ring
❑ Checking for wear. Refer to
⇒ Fig. ““Checking 1st gear and 2nd gear synchronizing ring for wear”“ , page 162
❑ Insert it so that the holes engage into engagement pieces of locking collar. Refer to -item 14-
⇒ Item 14 (page 160)
.
17 - 1st Gear Outer Race
❑ Install in synchronizer ring. -item 16-
⇒ Item 16 (page 160)
❑ Installation position. Refer to
⇒ Fig. ““Installation position of 1st gear outer race”“ , page 164
.
❑ Replace if there are grooves or scoring
18 - 1st Gear Inner Race
❑ Checking for wear. Refer to
⇒ Fig. ““Checking inner race for 1st gear and 2nd gear for wear”“ , page 162
❑ Check for scoring
❑ Installation position. Refer to
⇒ Fig. ““1st gear inner race -A- installed position”“ , page 164
.
19 - Needle Bearing
❑ For 1st gear
20 - 1st Gear Wheel
❑ Installation position. Refer to
⇒ Fig. ““Installation location of 1st gear selector gear”“ , page 165
.
21 - Bearing Mount with Grooved Ball Bearing
❑ Only replace grooved ball bearing together with bearing mount
❑ if bearing mount is removed from transmission housing, it must always be replaced
❑ Removing. Refer to
⇒ Fig. ““Remove the Bearing Mount and Grooved Ball Bearing”“ , page 152
❑ Installing. Refer to
⇒ page 155
160