Volkswagen Golf Variant / Jetta. Manual - part 505

 

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Volkswagen Golf Variant / Jetta. Manual - part 505

 

 

 .

8 - Nut

❑ Information and tightening specification: -item 15- 

⇒ Item 15 (page 15)

 .

9 - O-Ring

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection version. Refer to

⇒ Fig. ““Seals/)O-ring for the Hose/Line Assembly (or Plastic Line)”“ , page 37

❑ Allocation. Refer to the Parts Catalog.

10 - Seal

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/ O-rings suitable for the line connection material. Refer to

⇒ Fig. ““Seals/)O-ring for the Hose/Line Assembly (or Plastic Line)”“ , page 37

 .

❑ Allocation. Refer to the Parts Catalog.

11 - Hose/Line Assembly

Battery, Removing and Installing .

12 - Bracket

❑ For hose/line assembly -item 11- 

⇒ Item 11 (page 36)

❑ Attached to the body

13 - Plastic Line

Battery, Removing and Installing .

14 - Clamp

❑ To remove and install line between the clutch master and slave cylinder, pull clip out as far as stop.

15 - Clutch Slave Cylinder

❑ Removing and installing. Refer to 

⇒ “2.10 Clutch Slave Cylinder, Removing and Installing”, page 39

 .

16 - Dust Cap
17 - Breather Valve

❑ Bleed clutch mechanism. Refer to 

⇒ “3 Clutch Mechanism, Bleeding”, page 42

 .

18 - Transmission
19 - Hex bolt

❑ Tightening specification: -item 9- 

⇒ Item 9 (page 44)

20 - Bracket

❑ For hose/line assembly -item 11- 

⇒ Item 11 (page 36)

36

Item

Line connection version

1

Line connection with a groove all the way around

-arrow 1-

2

Line connection with a shoulder -arrow 2-

3

Line connection with a shoulder -arrow 2- and with

a groove all the way around -arrow 3-

• The seal / O-ring must be installed in the groove -arrow 1- and

-arrow 3-.

Plastic hose -1-
• The seals -2- must be inside the hose.

2.9

Overview - Hydraulics, RHD

2. Clutch Mechanism, Servicing    

37

❑ For the plastic hose
❑ The seals must be in‐

side the hose

3 - Hose

❑ Made of plastic. Refer to

⇒ Fig. ““Plastic hose -1-

”“ , page 37

4 - Clutch Master Cylinder

❑ Removing and instal‐

ling. Refer to

⇒ “2.6 Clutch Master

Cylinder, Removing and

Installing”, page 31

 .

5 - Clamp

❑ To remove and install

the line, remove the clip

up to the stop

❑ On some clutch master

cylinders, it is pulled out

on the side

6 - Seal/O-Ring

❑ Install on the line con‐

nection

❑ Install with brake fluid
❑ Seals/O-rings suitable

for the line connection

version. Refer to

⇒ Fig. ““Seals/)O-ring

for the Hose/Line As‐

sembly (or Plastic

Line)”“ , page 37

❑ Allocation. Refer to the

Parts Catalog.

7 - Support

❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to

⇒ “2.4 Clutch Pedal, Removing and Installing”, page 21

 .

8 - Clutch Pedal

❑ Removing and installing. Refer to 

⇒ “2.4 Clutch Pedal, Removing and Installing”, page 21

 .

9 - Nut

❑ Information and tightening specification: -item 15- 

⇒ Item 15 (page 15)

 .

10 - Bracket

❑ Attached to the body

11 - Hose/Line Assembly

Battery, Removing and Installing .

12 - Bracket

❑ Secured on the ABS/EDL bracket

13 - Bracket

❑ for ABS/EDL

38

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection version. Refer to

⇒ Fig. ““Seals/)O-ring for the Hose/Line Assembly (or Plastic Line)”“ , page 37

❑ Allocation. Refer to the Parts Catalog.

15 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly

16 - Clutch Slave Cylinder

❑ Removing and installing. Refer to 

⇒ “2.10 Clutch Slave Cylinder, Removing and Installing”, page 39

 .

17 - Breather Valve

❑ Bleed clutch mechanism. Refer to 

⇒ “3 Clutch Mechanism, Bleeding”, page 42

 .

18 - Dust Cap
19 - Transmission
20 - Hex bolt

❑ Tightening specification: -9- 

⇒ Item 9 (page 44)

21 - Bracket

2.10

Clutch Slave Cylinder, Removing and

Installing

⇒ “2.10.1 Removing”, page 39
⇒ “2.10.2 Installing”, page 40

2.10.1

Removing

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
– Determine whether a coded radio is installed. If so, obtain the

anti-theft code.

Disconnect the battery ground cable. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Con‐

necting .
– Remove the air filter housing if it is located over the clutch

Housing, Removing and Installing .

2. Clutch Mechanism, Servicing    

39

 

 

 

 

 

 

 

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