Volkswagen Golf Variant / Jetta. Manual - part 503

 

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Volkswagen Golf Variant / Jetta. Manual - part 503

 

 

of the clutch pedal -2-. The crash bolster may look different than

what is shown in the following illustrations.
Securing with two bolts
– Remove the crash bolster (2 bolts).

Securing with one bolt
– Remove the crash bolster -1- (1 bolt -2-).
Continuation for All

– Remove the damper -arrow- at the bottom of the mounting

bracket/clutch pedal, if equipped.

– Remove the washers -A- for the damper.
– Remove the damper.

28

-A- upward in the direction of the -arrow-.

– Remove the nuts -1 and 2-.
The upper nut -1- is accessible between the relay panel and

steering column trim.
– Remove the mounting bracket -3-.

2.5.2

Installing

Install in reverse order of removal while. Note the following:

2. Clutch Mechanism, Servicing    

29

clutch pedal.

Note

Replace the self-locking nuts.

Replace the hose clamps

Allocate all components according to the Parts Catalog.

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with two bolts
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “2.5.3 Tightening Specifications”, page 31

 .

Securing with one bolt
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “2.5.3 Tightening Specifications”, page 31

 .

Continuation for All

– Attach the cable guide -2- to the steering column.
– Install the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag
– Install the knee airbag bracket and the crash bolster. Refer to

⇒  Body Interior; Rep. Gr.  69 .

Continuation for All
– Install the trim and the cover under the trim on the driver side.

and Covers; Steering Column Trim Panel, Removing and In‐

stalling .

30

cylinder connection -4- with the new seal -2- until the clip -3-

audibly locks into place.

– Pull on the line to make sure it is secure.
– After removing the Hose Clamps - Up To 25mm - 3094- , return

the hose back to its original shape if necessary.

– Bleed the clutch mechanism. Refer to

⇒ “3 Clutch Mechanism, Bleeding”, page 42

 .

27 ; Battery; Battery, Removing and Installing .

– If removed, install the complete air filter housing. Refer to ⇒ 

Rep. Gr.  24 ; Air Filter; Air Filter Housing, Removing and In‐

stalling .

2.5.3

Tightening Specifications

Component

Nm

Mounting bracket to bulkhead

♦ Replace the self-locking nuts.

25

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

Impact bolster to mounting bracket/steering

column (secured with one bolt)

20

♦ Replace the impact bolster bolts

 

2.6

Clutch Master Cylinder, Removing and

Installing

⇒ “2.6.1 Removing”, page 31
⇒ “2.6.2 Installing”, page 32

2.6.1

Removing

Special tools and workshop equipment required
♦ Clutch Pedal Pliers - T10005-
– Remove the mounting bracket. Refer to

⇒ “2.5 Mounting Bracket, Removing and Installing”, page 26

 .

– Release the mount for the clutch master cylinder actuator rod

using the Clutch Pedal Pliers - T10005- .

2. Clutch Mechanism, Servicing    

31

 

 

 

 

 

 

 

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