Volkswagen Golf Variant / Jetta. Manual - part 502

 

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Volkswagen Golf Variant / Jetta. Manual - part 502

 

 

-1-.

– Press the mounting in until it engages audibly in the clutch

pedal -3- opening.

– Install the over-center spring -2- in the mounting bracket from

the top. Hold the end of the spring in its installed position with

Over-Center Spring Assembly Tool - T10178- when installing

the spring.

• The mounting area -arrow- for the clutch pedal pivot pin -A-

must be positioned vertically.

– Insert the clutch pedal pivot pin -A- into the mounting cup of

the over-center spring.

– Press the clutch pedal slightly, push the bolt through and tight‐

en the self-locking nut to the tightening specification. Refer to

⇒ “2.4.3 Tightening Specifications”, page 26

 .

24

clutch pedal.
– Bring it back into its installed position.
Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with two bolts
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “2.4.3 Tightening Specifications”, page 26

 .

Securing with one bolt
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “2.4.3 Tightening Specifications”, page 26

 .

Continuation for All

2. Clutch Mechanism, Servicing    

25

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag
– Install the knee airbag bracket and the crash bolster. Refer to

⇒  Body Interior; Rep. Gr.  69 .

Continuation for All
– Install the trim and the cover under the trim on the driver side.

and Covers; Steering Column Trim Panel, Removing and In‐

stalling .

– If disconnected, connect the battery. Refer to ⇒  Electrical

Connecting .

2.4.3

Tightening Specifications

Component

Nm

Clutch pedal to mounting bracket

♦ Replace the self-locking nuts.

25

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

Impact bolster to mounting bracket/steering

column (secured with one bolt)

20

♦ Replace the impact bolster bolts

 

2.5

Mounting Bracket, Removing and Instal‐

ling

⇒ “2.5.1 Removing”, page 26
⇒ “2.5.2 Installing”, page 29
⇒ “2.5.3 Tightening Specifications”, page 31

2.5.1

Removing

Special tools and workshop equipment required
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Hose Clip Pliers - VAS6362-
♦ Sealing Tool - T10249-
– Determine whether a coded radio is installed. If so, obtain the

anti-theft code.

Disconnect the battery ground cable. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and Con‐

necting .
– Remove the entire air filter housing if it is located near the bat‐

Removing and Installing .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

26

Be careful not to get any brake fluid on the longitudinal mem‐

ber or on the transmission when performing the following work.

If it does, clean the areas thoroughly.

Place a lint-free cloth under the clutch master cylinder.

– Clamp the supply hose to the clutch master cylinder using

Hose Clamps - Up To 25mm - 3094- .

– Seal the return hose with the Sealing Tool - T10249/1- .

– Pull out the clip -2- using a screwdriver or a pointed tool and

then pull the hose/line assembly or plastic hose -1- out of the

master cylinder.

– Unclip the Clutch Position Sensor - G476- from the clutch

master cylinder -arrow- and remove it with the connector -4-

still connected.

Note

When working inside the footwell, cover the carpet with cloths to

protect it from leaking brake fluid.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒  Body Interior; Rep. Gr.  68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

– Remove the knee airbag bracket and the crash bolster. Refer

to ⇒  Body Interior; Rep. Gr.  69 .

– Remove the cable guide -2- from the steering column.
– Remove the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

2. Clutch Mechanism, Servicing    

27

 

 

 

 

 

 

 

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