Volkswagen Golf Variant / Jetta. Manual - part 482

 

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Volkswagen Golf Variant / Jetta. Manual - part 482

 

 

Special Tools

Special tools and workshop equipment required
♦ Cigarette Lighter Release Tool - T40148-

♦ Cigarette Lighter Release Tool - Thrust Piece - T40148/1-

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88

1

Vehicle Diagnosis, Testing and Infor‐

mation Systems

⇒ “1.1 Description of Vehicle Diagnosis, Testing and Information

Systems”, page 89
⇒ “1.2 Connect the Vehicle Diagnostic Tester ”, page 89
⇒ “1.3 Vehicle Diagnostic Tester, Connecting, Golf MY 1998

through 2003”, page 90

1.1

Description of Vehicle Diagnosis, Test‐

ing and Information Systems

WARNING

♦ Using a Vehicle Diagnostic Tester during a road test can

result in injuries if the specified precautions are not fol‐

lowed.

♦ If Vehicle Diagnostic Tester is deposited in the action area

of an airbag during a road test, there is the hazard of ex‐

treme to lethal injuries in the event the airbag deploys!

♦ During road tests, have a second person sitting in the rear

seat operate the Vehicle Diagnostic Tester .

Note

All work instructions can be reached in the operating modes “Gui‐

ded Fault Finding” and “Guided Functions”.

Additional information:
♦ ⇒ Self Study Program  No.  202 ; Vehicle Diagnostic Tester
♦ ⇒ Self Study Program  No.  256 ; VAS5052
♦ ⇒ Self Study Program  No.  294 ; Online connection of

VAS5051

♦ Follow the current operating instructions for Vehicle Diagnos‐

tic Tester , which can be displayed after selecting buttons

“Administration” and “Owner's Manual”.

Connect Vehicle Diagnostic Tester . Refer to

⇒ “1.2 Connect the Vehicle Diagnostic Tester ”, page 89

 .

1.2

Connect the Vehicle Diagnostic Tester

Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester

Note

Follow the current operating instructions for Vehicle Diagnostic

Tester , which can be displayed after selecting buttons “Admin‐

istration” and “Owner's Manual”.

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1. Vehicle Diagnosis, Testing and Information Systems    

89

the ignition key.

– On vehicles with automatic transmissions, move the selector

lever to the “P” or “N” position.

– On vehicles with manual transmissions, move the shift lever

to the neutral position.

– With the ignition switched off, connect the Vehicle Diagnostic

Tester to the vehicle diagnostic connection-arrow-.

– Turn on the ignition.
The method for connecting all Vehicle Diagnostic Tester can be

derived from the sequence described above.
Component location and connector assignment for the diagnostic

connection. Refer to ⇒ Wiring diagrams, Troubleshooting & Com‐

ponent locations.

1.3

Vehicle Diagnostic Tester, Connecting,

Golf MY 1998 through 2003

Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester
Procedure
– Turn off the ignition and all electrical consumers and remove

the ignition key.

– On vehicles with automatic transmissions, move the selector

lever to the “P” or “N” position.

– On vehicles with manual transmissions, move the shift lever

to the neutral position.

– Remove the trim panel -1- in the direction of the -arrow-.
– With the ignition switched off, connect the Vehicle Diagnostic

Tester to the vehicle diagnostic connection.

– Turn on the ignition.

Note

The method for connecting all other Vehicle Diagnostic Tester can

be derived from the sequence described above.

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90

Connectors

⇒ “2.1 Wiring Harnesses and Connectors, Repairing”,

page 91
⇒ “2.2 Vehicle Electrical System, General Repair Information”,

page 96
⇒ “2.3 Wiring Harnesses, Repairing”, page 98

2.1

Wiring Harnesses and Connectors, Re‐

pairing

⇒ “2.1.1  Wiring Harness Repair Set VAS1978 ”, page 91
⇒ “2.1.2  Upgrade Kit For VAS1978 VAS1978/50 ”, page 92
⇒ “2.1.3  Wiring Harness Repair Set VAS1978A ”, page 92
⇒ “2.1.4  Release Tool Set VAS1978/35 ”, page 92
⇒ “2.1.5 Crimping Pliers with Insert”, page 93
⇒ “2.1.6 Contact Release Tools”, page 93
⇒ “2.1.7 Single Wire Seal Assembly Tools”, page 94
⇒ “2.1.8  Wiring Harness Repair Set - Wire Strippers VAS1978/3

”, page 94
⇒ “2.1.9  Wiring Harness Repair Set - Hot Air Blower

VAS1978/14A ”, page 95
⇒ “2.1.10  Crimping Pliers - .35-2.5mm VAS1978/1A ”,

page 95

2.1.1

Wiring Harness Repair Set - VAS1978-

The Wiring Harness Repair Set - VAS1978- makes optimal repair

quality possible in the realm of vehicle electronics. Using the

tools, repairs affecting harness connectors and for breaks in wir‐

ing can be performed. For this purpose, complete repair wires with

terminals already crimped on are used and can be connected to

vehicle-specific wiring harness by the use of crimp connections.

Crimping Pliers - VAS1978/1- with Crimping Pliers - Insert 2 -

VAS1978/2- and three different crimp slots and a Wiring Harness

Repair Set - Hot Air Blower - VAS1978/14A- for shrinking the

crimp connections provide a trouble-free electrical connection.
Wiring Harness Repair Set - VAS1978-
Additional information:
♦ Refer to Wiring Harness Repair Set - VAS1978- Operating In‐

structions.

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2. Connectors    

91

 

 

 

 

 

 

 

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