Volkswagen Golf Variant / Jetta. Manual - part 464

 

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Volkswagen Golf Variant / Jetta. Manual - part 464

 

 

EN/ SAE

IEC

DIN

304 – 345

215 – 244

180 – 204

346 – 387

245 – 274

204 – 229

388 – 429

275 – 304

230 – 254

430 – 471

305 – 334

255 – 279

472 – 513

335 – 364

280 – 304

514 – 555

365 – 394

305 –329

556 – 597

395 – 424

330 – 354

598 – 639

425 – 454

355 – 379

640 – 657

455 – 464

380 – 389

658 – 675

465 – 474

390 – 399

676 – 693

475 – 484

400 – 409

694 – 711

485 – 494

410 – 419

712 – 729

495 – 504

420 – 429

730 – 747

505 – 514

430 – 439

748 – 765

515 – 524

440 – 449

766 – 783

525 – 534

450 – 459

784 – 801

535 – 544

460 – 469

802 – 819

545 – 554

470 – 479

820 – 837

555 – 564

480 – 489

838 – 855

565 – 574

490 – 499. Refer to 

2)

.

2)  Batteries - A- with cold crank amps greater than 499 A according to DIN can be tested with the setting for 499 A according to DIN.

2.4.5

Battery Load Test Results

By placing the battery under a strong load during the Battery - A-

load test, the battery voltage will be reduced.
♦ If the Battery - A- is good, the voltage drops only to the speci‐

fied minimum voltage.

♦ If the Battery - A- is defective or weakly charged, the battery

voltage will drop very quickly to below the specified minimum

voltage.

♦ After testing, this low voltage level is maintained for a lengthy

period and only increases again slowly.

♦ Only perform the test once. Repeating the test will not produce

accurate results.

♦ In order to be able to test another/additional Battery - A- , the

Battery Tester with Printer - VAS5097A- must cool down for

approximately 30 minutes for the test result to be correct.

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

16

Printed Test Results Explanations

1 - Measuring range set on the Battery Tester with Printer -

VAS5097A-

2 - Diagram, the -arrow- points to the Battery - A- status.
3 - Test result
4 - Battery - A- voltage during the battery load test.
5 - Vehicle data and date. For tester to fill out.

Note

♦

The printed test results are required for warranty claims.

♦

Only perform the test once. Repeating the test will not produce

accurate results.

2.4.7

Test Result Evaluation

Printout

Measures

Starting power very good

Battery - A- is OK.

Starting power good

Battery - A- is OK.

Starting power sufficient

Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Starting power insufficient

Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Starting power very insufficient Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Cannot be tested

– Charge the Battery - A-

and perform the test again.

Refer to

⇒ “3 Battery, Charging”,

page 31

 .

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

2. Battery, Checking    

17

Battery Tester - VAS6161-

⇒ “2.5.1 General Information”, page 18
⇒ “2.5.2  Battery Tester VAS6161 Device Description”,

page 19
⇒ “2.5.3 Battery Test, Performing using Battery Tester VAS6161

”, page 19
⇒ “2.5.4 Maintenance Test, Performing”, page 20
⇒ “2.5.5 Service Test, Performing”, page 21
⇒ “2.5.6 Warranty Test, Performing”, page 22
⇒ “2.5.7 Explanation of Test Results”, page 22
⇒ “2.5.8 Test Result Evaluation”, page 22

2.5.1

General Information

WARNING

Risk of injury. Follow all warning messages and safety pre‐

cautions. 

Refer 

to

⇒ “1.3 Warnings and Safety Precautions”, page 3

 .

It is not necessary to disconnect or remove the Battery - A- when

using the Battery Tester - VAS6161- .
The Battery Tester - VAS6161- does not charge the Battery - A- .

It is working according to the principle of dynamic conductivity.
The Battery Tester - VAS6161- stores all battery types.
The data can be stored on an SD memory card.
The Battery Tester - VAS6161- can be updated via an interface

or a SD card, so that all battery data from Volkswagen is always

current.
The integrated infrared sensor (measuring the battery tempera‐

ture) increases the quality of the measurements.
As an option, there is a scanner available, which can be used to

read the bar code on the Battery - A- .

Note

Observe the Battery Tester - VAS6161- Operating Instructions.

♦ Battery Tester - VAS6161- device description. Refer to

⇒ “2.5.2  Battery Tester VAS6161 Device Description”,

page 19

 .

♦ Battery test. Refer to

⇒ “2.5.3 Battery Test, Performing using Battery Tester

VAS6161 ”, page 19

 .

♦ Maintenance test, performing. Refer to

⇒ “2.5.4 Maintenance Test, Performing”, page 20

 .

♦ Service test, performing. Refer to

⇒ “2.5.5 Service Test, Performing”, page 21

 .

♦ Warranty test, performing. Refer to

⇒ “2.5.6 Warranty Test, Performing”, page 22

 .

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

18

⇒ “2.5.7 Explanation of Test Results”, page 22

 .

♦ Test result evaluation. Refer to

⇒ “2.5.8 Test Result Evaluation”, page 22

 .

2.5.2

Battery Tester - VAS6161- Device De‐

scription

Battery Tester - VAS6161-
1 - Internal printer
2 - Operating lever for the paper tray
3 - Paper slot
4 - Main menu display
5 - Control Field with 

ON/OFF

 Button (power), Cursor Buttons

for Selecting

6 - Connection for the battery tester cable
7 - Slot for the SD memory card
8 - Infrared temperature sensor
9 - PC file transmitter

2.5.3

Battery Test, Performing using Battery

Tester - VAS6161-

Special tools and workshop equipment required
♦ Battery Tester - VAS6161-

WARNING

Risk of injury. Follow all warning messages and safety pre‐

cautions. 

Refer 

to

⇒ “1.3 Warnings and Safety Precautions”, page 3

 .

Procedure

WARNING

Do not check or charge a Battery - A- when the visual indicator

has »no color or is bright yellow«. Jump starting must not be

used!
There is a risk of explosion during testing, charging or jump

starting.
These Batteries - A- must be replaced.

Note

The Battery - A- temperature must be at least 10 °C.

– Turn off the ignition and all electrical consumers and remove

the ignition key.

– Check the visual indicator on Batteries - A- with visual indica‐

tor. Refer to

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

2. Battery, Checking    

19

 

 

 

 

 

 

 

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