Volkswagen Golf Variant / Jetta. Manual - part 464

 

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Volkswagen Golf Variant / Jetta. Manual - part 464

 

 

EN/ SAE

IEC

DIN

304 – 345

215 – 244

180 – 204

346 – 387

245 – 274

204 – 229

388 – 429

275 – 304

230 – 254

430 – 471

305 – 334

255 – 279

472 – 513

335 – 364

280 – 304

514 – 555

365 – 394

305 –329

556 – 597

395 – 424

330 – 354

598 – 639

425 – 454

355 – 379

640 – 657

455 – 464

380 – 389

658 – 675

465 – 474

390 – 399

676 – 693

475 – 484

400 – 409

694 – 711

485 – 494

410 – 419

712 – 729

495 – 504

420 – 429

730 – 747

505 – 514

430 – 439

748 – 765

515 – 524

440 – 449

766 – 783

525 – 534

450 – 459

784 – 801

535 – 544

460 – 469

802 – 819

545 – 554

470 – 479

820 – 837

555 – 564

480 – 489

838 – 855

565 – 574

490 – 499. Refer to 

2)

.

2)  Batteries - A- with cold crank amps greater than 499 A according to DIN can be tested with the setting for 499 A according to DIN.

2.4.5

Battery Load Test Results

By placing the battery under a strong load during the Battery - A-

load test, the battery voltage will be reduced.
♦ If the Battery - A- is good, the voltage drops only to the speci‐

fied minimum voltage.

♦ If the Battery - A- is defective or weakly charged, the battery

voltage will drop very quickly to below the specified minimum

voltage.

♦ After testing, this low voltage level is maintained for a lengthy

period and only increases again slowly.

♦ Only perform the test once. Repeating the test will not produce

accurate results.

♦ In order to be able to test another/additional Battery - A- , the

Battery Tester with Printer - VAS5097A- must cool down for

approximately 30 minutes for the test result to be correct.

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

16

Printed Test Results Explanations

1 - Measuring range set on the Battery Tester with Printer -

VAS5097A-

2 - Diagram, the -arrow- points to the Battery - A- status.
3 - Test result
4 - Battery - A- voltage during the battery load test.
5 - Vehicle data and date. For tester to fill out.

Note

The printed test results are required for warranty claims.

Only perform the test once. Repeating the test will not produce

accurate results.

2.4.7

Test Result Evaluation

Printout

Measures

Starting power very good

Battery - A- is OK.

Starting power good

Battery - A- is OK.

Starting power sufficient

Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Starting power insufficient

Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Starting power very insufficient Evaluation performed by the

current draw test. Refer to

⇒ “2.8 Current Draw Test”,

page 28

 .

Cannot be tested

– Charge the Battery - A-

and perform the test again.

Refer to

⇒ “3 Battery, Charging”,

page 31

 .

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

2. Battery, Checking    

17

Battery Tester - VAS6161-

⇒ “2.5.1 General Information”, page 18
⇒ “2.5.2  Battery Tester VAS6161 Device Description”,

page 19
⇒ “2.5.3 Battery Test, Performing using Battery Tester VAS6161

”, page 19
⇒ “2.5.4 Maintenance Test, Performing”, page 20
⇒ “2.5.5 Service Test, Performing”, page 21
⇒ “2.5.6 Warranty Test, Performing”, page 22
⇒ “2.5.7 Explanation of Test Results”, page 22
⇒ “2.5.8 Test Result Evaluation”, page 22

2.5.1

General Information

WARNING

Risk of injury. Follow all warning messages and safety pre‐

cautions. 

Refer 

to

⇒ “1.3 Warnings and Safety Precautions”, page 3

 .

It is not necessary to disconnect or remove the Battery - A- when

using the Battery Tester - VAS6161- .
The Battery Tester - VAS6161- does not charge the Battery - A- .

It is working according to the principle of dynamic conductivity.
The Battery Tester - VAS6161- stores all battery types.
The data can be stored on an SD memory card.
The Battery Tester - VAS6161- can be updated via an interface

or a SD card, so that all battery data from Volkswagen is always

current.
The integrated infrared sensor (measuring the battery tempera‐

ture) increases the quality of the measurements.
As an option, there is a scanner available, which can be used to

read the bar code on the Battery - A- .

Note

Observe the Battery Tester - VAS6161- Operating Instructions.

♦ Battery Tester - VAS6161- device description. Refer to

⇒ “2.5.2  Battery Tester VAS6161 Device Description”,

page 19

 .

♦ Battery test. Refer to

⇒ “2.5.3 Battery Test, Performing using Battery Tester

VAS6161 ”, page 19

 .

♦ Maintenance test, performing. Refer to

⇒ “2.5.4 Maintenance Test, Performing”, page 20

 .

♦ Service test, performing. Refer to

⇒ “2.5.5 Service Test, Performing”, page 21

 .

♦ Warranty test, performing. Refer to

⇒ “2.5.6 Warranty Test, Performing”, page 22

 .

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

18

⇒ “2.5.7 Explanation of Test Results”, page 22

 .

♦ Test result evaluation. Refer to

⇒ “2.5.8 Test Result Evaluation”, page 22

 .

2.5.2

Battery Tester - VAS6161- Device De‐

scription

Battery Tester - VAS6161-
1 - Internal printer
2 - Operating lever for the paper tray
3 - Paper slot
4 - Main menu display
5 - Control Field with 

ON/OFF

 Button (power), Cursor Buttons

for Selecting

6 - Connection for the battery tester cable
7 - Slot for the SD memory card
8 - Infrared temperature sensor
9 - PC file transmitter

2.5.3

Battery Test, Performing using Battery

Tester - VAS6161-

Special tools and workshop equipment required
♦ Battery Tester - VAS6161-

WARNING

Risk of injury. Follow all warning messages and safety pre‐

cautions. 

Refer 

to

⇒ “1.3 Warnings and Safety Precautions”, page 3

 .

Procedure

WARNING

Do not check or charge a Battery - A- when the visual indicator

has »no color or is bright yellow«. Jump starting must not be

used!
There is a risk of explosion during testing, charging or jump

starting.
These Batteries - A- must be replaced.

Note

The Battery - A- temperature must be at least 10 °C.

– Turn off the ignition and all electrical consumers and remove

the ignition key.

– Check the visual indicator on Batteries - A- with visual indica‐

tor. Refer to

Beetle 2012 ➤ , Golf 2015 ➤ , Golf Variant 2007 ➤ , Golf Variant 2010 ➤ ...

2. Battery, Checking    

19

 

 

 

 

 

 

 

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