Volkswagen Golf Variant / Jetta. Manual - part 449

 

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Volkswagen Golf Variant / Jetta. Manual - part 449

 

 

Converter
3 - Direction of Travel
4 - Line

❑ Note the installation po‐

sition

❑ Check for secure fit

5 - Cable Bracket
6 - Heat Shield

❑ Note the installation po‐

sition

❑ Replace if damaged

7 - Exhaust Door Control Unit -

J883- Connector
8 - Exhaust Door Control Unit -

J883-

Routing Lines for the Oxygen Sensor after Three Way Catalytic

Converter -G130- and Exhaust Gas Temperature Sensor 4 -

G648-

1. Exhaust System    

379

lytic Converter - G130-
2 - Cable Bracket
3 - Exhaust Gas Temperature

Sensor 4 - G648-
4 - Distance: 100 mm
5 - Line

❑ Note the installation po‐

sition

❑ Check for secure fit

380

Overview - Muffler

⇒ “1.7.1 Vehicles with Engine Code CBEA”, page 381
⇒ “1.7.2 Vehicles with Engine Code CJAA”, page 383

1.7.1

Vehicles with Engine Code CBEA

1 - Mounting Strap

❑ For the fuel tank

-item 10-

⇒ Item 10 (page 231)

2 - Mount

❑ Replace if damaged

3 - Bolt

❑ 23 Nm
❑ Replace

4 - Retaining Loop

❑ Replace if damaged

5 - Center Muffler

❑ Original equipment as

one unit with the rear

muffler

❑ For repairs, replace

each separately

❑ Exhaust System, Sepa‐

rating and Connecting.

Refer to

⇒ “1.8 Exhaust System,

Disconnecting and Con‐

necting”, page 384

 .

❑ Align the exhaust sys‐

tem free of stress. Refer

to

⇒ “1.9 Exhaust System,

Installing without Ten‐

sion”, page 385

 .

❑ Exhaust System,

Checking for Leaks. Re‐

fer to

⇒ “1.10 Exhaust Sys‐

tem, Checking for

Leaks”, page 387

 .

6 - Bolt

❑ 23 Nm

7 - Mount

❑ Replace if damaged

8 - Rear Muffler

❑ Original equipment as one unit with center muffler
❑ For repairs, replace each separately
❑ Exhaust System, Separating and Connecting. Refer to

⇒ “1.8 Exhaust System, Disconnecting and Connecting”, page 384

 .

❑ Align the exhaust system free of stress. Refer to

⇒ “1.9 Exhaust System, Installing without Tension”, page 385

 .

❑ Exhaust System, Checking for Leaks. Refer to

⇒ “1.10 Exhaust System, Checking for Leaks”, page 387

 .

1. Exhaust System    

381

❑ 23 Nm

10 - Repair Clamping Sleeve

❑ For replacing the center and rear muffler and/or exhaust pipe and rear muffler individually
❑ Note the installation position Refer to

⇒ Fig. ““Repair Clamping Sleeve Installation Position”“ , page 382

 .

❑ Exhaust System, Separating and Connecting. Refer to

⇒ “1.8 Exhaust System, Disconnecting and Connecting”, page 384

 .

❑ Align the exhaust system free of stress. Refer to

⇒ “1.9 Exhaust System, Installing without Tension”, page 385

 .

❑ Tighten the bolted connections evenly

11 - Tunnel Brace

Repair Clamping Sleeve Installation Position
– When installing clamping sleeve, ensure that the bolt end

-arrow- does not project beyond the lower edge of clamping

sleeve:

• Threaded connection points toward the right.
• Tighten the threaded connections equally to 23 Nm.

382

 

 

 

 

 

 

 

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