Volkswagen Golf Variant / Jetta. Manual - part 416

 

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Volkswagen Golf Variant / Jetta. Manual - part 416

 

 

⇒ page 245

The connector couplings must »audibly« engage when locking.

– Pull on the connector couplings to make sure they are secure.
Version 4
Connector coupling with right and left release buttons -arrows-.
Opening
– Push the connector coupling in the direction of -arrow A-.
– Press the release buttons -arrows- and disconnect coupling.
Follow the color coding during installation. Refer to 

⇒ page 245

The connector couplings must »audibly« engage when locking.

– Pull on the connector coupling to check for secure fit.
Version 5
Connector coupling with right and left release buttons -arrows-.
Opening
– Press the release buttons -arrows- and disconnect coupling.
Follow the color coding during installation. Refer to 

⇒ page 245

The connector couplings must »audibly« engage when locking.

– Pull on the connector coupling to check for secure fit.
Version 6
Connector coupling with right and left release buttons -arrows-.
Opening
– Press the connector coupling -1- in the direction of -arrow- and

hold it down.

– Press the release buttons -arrows- and disconnect coupling.
Note the color coding when installing. Refer to 

⇒ page 245

 .

The connector couplings must »audibly« engage when locking.

5. Connector Couplings, Disconnecting    

247

248

Fuel Supply System, Servicing

⇒ “6.1 General Information”, page 249
⇒ “6.2 Overview - Fuel Filter”, page 249
⇒ “6.3 Fuel Filter, Removing and Installing”, page 251
⇒ “6.4  Transfer Fuel Pump G6 , Checking”, page 252
⇒ “6.5  Auxiliary Fuel Pump V393 (Inline Fuel Pump), Checking”,

page 257
⇒ “6.6  Auxiliary Fuel Pump V393 (Inline Fuel Pump), Removing

and Installing”, page 259

6.1

General Information

Note

Hose connections are secured with either spring or hose

clamps.

Always replace clamp-type clips with spring-type clips.

Hose Clip Pliers - VAS6362- or the Hose Clip Pliers -

VAS6340- are recommended for installing spring clips.

6.2

Overview - Fuel Filter

Special tools and workshop equipment required
♦ Hose Clip Pliers - VAS6362-

DANGER!

♦ Observe safety precautions when working on fuel supply.

Refer to

⇒ “1 Safety Precautions when Working on Fuel Supply

System”, page 223

 .

♦ Pay attention to the guidelines for clean working condi‐

tions. Refer to

⇒ “2 Guidelines for Clean Working Conditions”,

page 224

 .

Always pay attention to these instructions before and during

work.

Fuel Filter, Removing and installing. Refer to

⇒ “6.3 Fuel Filter, Removing and Installing”, page 251

 .

6. Fuel Supply System, Servicing    

249

❑ Black
❑ Check for secure fit
❑ From Fuel Tank- All Ve‐

hicles Except Jetta from

MY 2011 -item 15-

⇒ Item 15 (page 232)

❑ From Fuel Tank - Jetta

from MY 2011 Only

-item 17-

⇒ Item 17 (page 234)

2 - Screw

❑ 9 Nm

3 - Fuel Return Line

❑ Blue or with blue mark‐

ing

❑ Check for secure fit
❑ To Fuel Tank- All Vehi‐

cles Except Jetta from

MY 2011 -item 16-

⇒ Item 16 (page 232)

❑ To Fuel Tank - Jetta

from MY 2011 Only

-item 18-

⇒ Item 18 (page 234)

4 - Plug

❑ 5 Nm
❑ For water extraction
❑ Remove and extract ap‐

proximately 100 cm

3

 of

fluid with Suction Pump

- VAS5226-

5 - Seal

❑ Replace

6 - Fuel Supply Line

❑ White or with white markings
❑ Check for secure fit
❑ To Auxiliary Fuel Pump - V393-
❑ Auxiliary Fuel Pump - V393- , Removing and installing. Refer to

⇒ “6.6  Auxiliary Fuel Pump V393 (Inline Fuel Pump), Removing and Installing”, page 259

7 - Fuel Return Line

❑ Blue or with blue marking
❑ Check for secure fit
❑ -item 4- 

⇒ Item 4 (page 312)

8 - Fuel Filter Upper Section
9 - Fuel Filter Insert

❑ Note the change intervals. Refer to ⇒  Maintenance Intervals; Rep. Gr.  03

10 - Fuel Filter Lower Section
11 - Bolt

❑ 8 Nm

12 - Seal

❑ Replace

250

 

 

 

 

 

 

 

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