Volkswagen Golf Variant / Jetta. Manual - part 392

 

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Volkswagen Golf Variant / Jetta. Manual - part 392

 

 

1

Engine Oil

Note

The oil level must not go above the MAX mark - danger of causing

damage to the catalytic converter! Markings. Refer to

⇒ “1.2 Engine Oil, Checking Level”, page 151

 .

Draining the Engine Oil. Refer to ⇒ Maintenance ; Booklet  20.1 ;

Procedure Descriptions; Engine Oil, Draining or Extracting and

Filling, Replacing Oil Filter .
Engine Oil Specification. Refer to the ⇒  Maintenance Intervals;

Rep. Gr.  03 .

⇒ “1.1 Oil Capacities”, page 151
⇒ “1.2 Engine Oil, Checking Level”, page 151

1.1

Oil Capacities

⇒ “1.1.1 Engine Code CBEA”, page 151
⇒ “1.1.2 Engine Code CJAA”, page 151

1.1.1

Engine Code CBEA

Refer to ⇒  Fluid Capacity Tables; Rep. Gr.  03
– If necessary, fill up to the MAX mark on the oil dipstick. Refer

to 

⇒ “1.2 Engine Oil, Checking Level”, page 151

 .

1.1.2

Engine Code CJAA

Refer to ⇒  Fluid Capacity Tables; Rep. Gr.  03
– If necessary, fill up to the MAX mark on the oil dipstick. Refer

to 

⇒ “1.2 Engine Oil, Checking Level”, page 151

 .

1.2

Engine Oil, Checking Level

Note

The oil level must not go above the MAX mark - danger of causing

damage to the catalytic converter!

Test Conditions
• Engine oil temperature: minimum 60 °C (140 °F)
• Vehicle must be at a level position.
• After stopping engine, wait a few minutes to allow oil to flow

back into oil pan.

Test Sequence
– Pull out the oil dipstick, wipe off with a clean cloth and insert it

all the way.

– Remove the dipstick again and check the oil level.

1. Engine Oil    

151

conditions.

Note

The engine oil level may stay in the -d- range due to fuel entering

the oil or unfavorable operating conditions after filling. This is nor‐

mal and will correct itself. Engine oil does not need to be drained.

152

Lubrication System Components,

Engine Code CBEA

⇒ “2.1 Overview - Oil Pump, Oil Pan and Balance Shaft Assem‐

bly”, page 153
⇒ “2.2 Oil Pan, Removing and Installing”, page 156
⇒ “2.3 Oil Pump, Removing and Installing”, page 158
⇒ “2.4 Balance Shaft Assembly, Removing and Installing”,

page 159
⇒ “2.5 Spur Gear, Removing from Crankshaft and Shrink-Fitting

New Spur Gear”, page 166

Caution

If large quantities of metal shavings or abraded material are

detected during engine repairs, it may mean the crankshaft or

connecting rod bearings are damaged. To prevent subsequent

damage, perform the following steps after the repair:

♦ Clean the oil channels carefully
♦ Replace the oil spray jets
♦ Replace the oil cooler
♦ Replace the oil filter.

2.1

Overview - Oil Pump, Oil Pan and Bal‐

ance Shaft Assembly

“Pay attention to the warnings”. Refer to 

⇒ page 153

 .

Oil spray nozzle and pressure relief valve. Refer to

⇒ Fig. ““Oil Spray Jet and Pressure Relief Valve”“ , page 156

 .

2. Lubrication System Components, Engine Code CBEA    

153

❑ Removing and instal‐

ling. Refer to

⇒ “2.2 Oil Pan, Remov‐

ing and Installing”, page

156

 .

2 - Bolt

❑ 10 Nm

3 - Intake Tube

❑ Clean the screen if there

are debris

4 - Bolt

❑ 10 Nm

5 - O-Ring

❑ Replace

6 - Oil Pump

❑ Removing and instal‐

ling. Refer to

⇒ “2.3 Oil Pump, Re‐

moving and Installing”,

page 158

 .

❑ Before installing, check

if both alignment

sleeves for centering

the oil pump on the bal‐

ance shaft assembly are

present.

7 - Oil Pump Input Shaft
8 - Circlip

❑ Replace damaged or

stretched circlips

❑ Must lie in the base of

the groove

9 - Balance Shaft Spur Gear
10 - Bolt

❑ 20 Nm + 90° (

1

/4) additional turn

❑ Replace

11 - Hub

❑ Replace
❑ For the intermediate sprocket

12 - Bolt

❑ Replace
❑ 90 Nm + 90° (

1

/4 turn) additional turn

13 - Axial Bearing Disc

❑ Replace
❑ For the intermediate sprocket
❑ Note the installation position Refer to 

⇒ Fig. ““Axial Bearing Disc Installation Position”“ , page 156

 .

14 - Intermediate Sprocket

❑ Replace
❑ To achieve the correct backlash, a coating is applied to the intermediate sprocket. The correct play

adjustment is made through the wear.

154

 

 

 

 

 

 

 

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