Volkswagen Golf Variant / Jetta. Manual - part 324

 

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Volkswagen Golf Variant / Jetta. Manual - part 324

 

 

tronic - J743- as follows.
– The arrow -D- on the Mechatronic -B- must line up with the

connector -A- as well as with the tab -C-.

– Connect the connector -A- carefully all the way and then turn

the lock »clockwise« in the direction of -arrow-.

– Install the hose between the charge air cooler and the charge

Charge Air System .

– Attach the pendulum support to the transmission using new

– Reinstall any removed vehicle parts.
– Connect the battery and follow the steps after connecting the

Battery, Disconnecting and Connecting .

– Do not start the engine.
– Change the filter if the fluid is dirty.
– Replace the DSG® fluid and filter. Refer to

⇒ “9 Transmission Fluid and Transmission Fluid Filter”,

page 132

 .

– Place the Used Oil Collection and Extraction Unit -

SMN372500- under the transmission near the drain plug.

– Remove the drain plug near the pendulum support -arrow-.

1. Electrical and Electronic Components, Component Locations in DSG® Transmission    

43

stalling Oil Filler - VAS6262A- on the oil bottle and shorten the

pipe if necessary. Refer to 

⇒ page 134

 .

Dimension -a- = 210 mm

Note

Dimension -a- is measured starting from the shaft (the green sur‐

face) on the Oil Filler - VAS6262A- .

– Install the Oil Filler - VAS6262A- into the check hole hand-

tight.

– Shake the bottles before opening.
– Attach the Oil Filler - VAS6262A- to the oil bottle. Be sure to

read the instructions. Refer to 

⇒ page 133

 .

– Fill three (3.1 quarts) liters of fluid.
– To change containers, close the shut-off valve or hold the Oil

Filler - VAS6262A- higher than the transmission.

Start the engine and check the fluid level. The Oil Filler -

VAS6262A- remains installed.
– Check the fluid level and fill if necessary. Refer to

⇒ “9.2 Fluid Level, Checking and Filling”, page 133

 .

50 ; Noise Insulation .

– Connect the Vehicle Diagnostic Tester .

– Perform a basic setting on the DSG Transmission Mechatronic

- J743- .

44

DSG transmission Mechatronic - J743- ,

Removing and Installing, Transmission

Removed

⇒ “1.2.1 Mechatronic, Removing, Transmission Removed”, page

45
⇒ “1.2.2 Mechatronic, Installing, Transmission Removed”,

page 50

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Speed Sender Release Tool - T10465-
Always make sure that no dirt or contaminants enter an »open«

transmission. Any dirt that enters can cause transmission failure,

especially if the DSG Transmission Mechatronic - J743- and/or

the oil pump are »exposed«.
In regard to »contaminated oil«, also observe information on

changing the oil filter. Refer to

⇒ “1.5.2 Transmission Fluid Filter, When To Change ”, page 4

 .

1.2.1

Mechatronic, Removing, Transmission

Removed

– Place the Used Oil Collection and Extraction Unit -

SMN372500- or Drip Tray under the transmission.

– Remove the bolt -A- near the pendulum support.
Through transmission production date “09/20/2004”, transmis‐

sions were installed with two plugs.
A plastic overflow tube is located in this hole (with 8 mm hex

socket head, tightening specification: 3 Nm). Its length deter‐

mines the fluid level in the transmission.
– Remove the overflow pipe.
– Drain the fluid.
In regard to »contaminated oil«, also observe information on

changing the oil filter. Refer to

⇒ “1.5.2 Transmission Fluid Filter, When To Change ”, page 4

 .

– Tighten the overflow pipe to 3 Nm.

1. Electrical and Electronic Components, Component Locations in DSG® Transmission    

45

Replaced or Not.
The information on changing the fluid filter can help when making

this decision. Refer to

⇒ “1.5.2 Transmission Fluid Filter, When To Change ”, page 4

 .

– Insert the new filter with the seat facing downward and tighten

the housing to 20 Nm.

Note

After repairing, the filter does not have to be changed again when

filling the fluid.

– Remove the transmission cover and the transmission fluid

pump cover.

Note

Always replace the transmission fluid pump cover, the bolts for

the transmission fluid pump cover as well as the gasket and the

transmission cover bolts.

Before handling the Mechatronic, touch a grounded object again.

Refer to 

⇒ “1.7 Electrical Components”, page 5

 .

46

 

 

 

 

 

 

 

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