Volkswagen Golf Variant / Jetta. Manual - part 305

 

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Volkswagen Golf Variant / Jetta. Manual - part 305

 

 

❑ For the differential
❑ Selecting thickness. Re‐

fer to

⇒ “5.3 Differential, Ad‐

justing”, page 405

 .

3 - Outer Race/Tapered Roller

Bearing

❑ Removing. Refer to

⇒ Fig. ““Removing the

Outer Race/Tapered

Roller Bearing from the

Transmission Hous‐

ing”“ , page 398

 .

❑ Installing. Refer to

⇒ Fig. ““Installing Outer

Race/Tapered Roller

Bearing into the Trans‐

mission Housing”“ ,

page 398

 .

4 - Inner Race / Tapered Roller

Bearing

❑ Removing. Refer to

⇒ Fig. ““Removing the

Inner Race/Tapered

Roller Bearing”“ ,

page 397

❑ Installing. Refer to

⇒ Fig. ““Installing the In‐

ner Race/Tapered Roll‐

er Bearing”“ ,

page 397

 .

5 - Differential Housing

❑ With riveted final drive

gear wheel

6 - Inner Race / Tapered Roller Bearing

❑ Removing. Refer to 

⇒ Fig. ““Removing the Inner Race/Tapered Roller Bearing”“ , page 398

❑ Installing. Refer to 

⇒ Fig. ““Installing the Inner Race/Tapered Roller Bearing”“ , page 398

 .

7 - Outer Race/Tapered Roller Bearing

❑ Removing. Refer to

⇒ Fig. ““Removing the Outer Race/Tapered Roller Bearing from the Clutch Housing”“ , page 397

 .

❑ Installing. Refer to

⇒ Fig. ““Pressing Outer Race/Tapered Roller Bearing with Shim into Clutch Housing.”“ , page 397

 .

8 - Washer

❑ Installed position: shoulder on inner diameter faces toward seal -item 13- 

⇒ Item 13 (page 396)

❑ Allocation. Refer to the Parts Catalog.

9 - Clutch Housing
10 - Bolt

❑ 33 Nm
❑ Install with the threaded piece -item 22- 

⇒ Item 22 (page 396)

 .

11 - Right Flange Shaft
12 - Protective Ring

❑ Pry the ring off the flange shaft with a screwdriver -item 11- 

⇒ Item 11 (page 395)

 .

❑ Installed position: the depression points away from threaded holes in flanged shaft

5. Differential    

395

13 - Seal

❑ For the right flange shaft
❑ Allocation. Refer to the Parts Catalog.
❑ Replace when the transmission is installed. Refer to

⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 370

 .

14 - Flange Shaft Pressure Spring

❑ Installed behind the flange shaft

15 - Thrust Washer

❑ Installed position: the collar faces toward spring, and tab, if equipped, faces toward tapered ring

16 - Tapered Ring

❑ Installed position: ball toward the differential housing

17 - Circlip

❑ Holds the tapered ring, the thrust washer and the pressure spring when the flange shaft is removed

18 - Large Differential Bevel Gear

❑ Installing. Refer to 

⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399

 .

19 - Differential Bevel Gear Axle

❑ Remove using a drift
❑ Installing. Refer to 

⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399

 .

20 - Adapter Sleeve

❑ To secure the differential bevel gear axle
❑ Removing and installing. Refer to

⇒ Fig. ““Removing and Installing Roll Pin for Differential Bevel Gear Axle”“ , page 399

 .

21 - Small Differential Bevel Gear

❑ Installing. Refer to 

⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399

 .

22 - Threaded Piece

❑ Installing. Refer to 

⇒ Fig. ““Installing the Differential Bevel Gears”“ , page 399

 .

23 - Thrust Washer Union

❑ Install with transmission fluid

24 - Protective Ring

❑ Pry the ring off the flange shaft with a screwdriver -item 25- 

⇒ Item 25 (page 396)

 .

❑ Installed position: the depression points away from threaded holes in flanged shaft
❑ Install the ring all the way by hand.
❑ The ring must lock into the flange shaft.

25 - Left Flange Shaft
26 - Seal

❑ For the left flange shaft
❑ Allocation. Refer to the Parts Catalog.
❑ Replace when the transmission is installed. Refer to

⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369

 .

396

Clutch Housing
A - Counter Support , for example, Puller - Kukko Counterstay -

22/2-
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐

ternal - 46-56mm - 21/7-

Note

Check the washer -item 8- 

⇒ Item 8 (page 395)

 for damage after

removing it and replace if necessary.

Pressing Outer Race/Tapered Roller Bearing with Shim into

Clutch Housing.
– Install the washer beforehand.

Note

Pay attention to the installed position of the shim -item 8-

⇒ Item 8 (page 395)

 .

The collar on the inner circumference faces the seal.

Removing the Inner Race/Tapered Roller Bearing
– Before installing the puller, mount the Press Piece - Multiple

Use - 40-105- onto the differential housing.

Installing the Inner Race/Tapered Roller Bearing

5. Differential    

397

200mm Length - 18/1-
B - Separating Tool 12 to 75 mm , for example, Puller - Kukko

Quick Action Separating Tool - 12-75mm - Kukko 17/1-

Installing the Inner Race/Tapered Roller Bearing
The cage with the tapered rollers must rotate easily when being

installed.

Removing the Outer Race/Tapered Roller Bearing from the

Transmission Housing
A - Counter Support , for example, Puller - Kukko Counterstay -

22/2-
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐

ternal - 46-56mm - 21/7-

Installing Outer Race/Tapered Roller Bearing into the Transmis‐

sion Housing
– Support the transmission housing directly under the bearing

mount using the Bearing Installer - Wheel Bearing - 3345- .

398

 

 

 

 

 

 

 

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