Volkswagen Golf Variant / Jetta. Manual - part 261

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  259  260  261  262   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 261

 

 

Gear Oil in Bevel Box, Filling

Requirements
• Bevel box must be in the installation position.
– Remove the right drive axle heat shield from bevel box

-arrows-.

– Use the Charging Device For Haldex Coupling 2 - VAS6291A-

to fill.

– Route the Charging Device For Haldex Coupling 2 -

VAS6291A- hose through the engine compartment.

– If the vehicle has a particulate filter -A-, guide the hose from

the Charging Device For Haldex Coupling 2 - VAS6291- past

the filter on the right side.

Note

Cover area below oil filler bolt -arrow- with a cloth.

– Place the Used Oil Collection and Extraction Unit -

SMN372500- under the bevel box.

– Remove the oil filler plug -arrow- in the bevel box.
– Disconnect the Charging Device For Haldex Coupling 2 -

Adapter 3 - VAS6291/3- and the elbow -A-.

10. Axle Oil in Bevel Box, Checking or Adding    

219

– Make sure that the valve -arrow- is closed.
– Install the oil container -A- on the Charging Device For Haldex

Coupling 2 - VAS6291- .

Note

It is necessary to use the Wheel Alignment System - Wheel

Adapter Extensions - VAS6292/6- on some oil containers.

• The hose must not sag.
– Open the valve -arrow- and hold the oil container as shown.
The bevel box is now filled.
– Lift the vehicle after a few minutes.

Note

If the bevel gear is filled correctly, oil should leak out of the

Adapter .

If no oil is escaping, lower the vehicle and perform filling pro‐

cedure again.

– Lift the vehicle.
– If oil leaks from the Adapter , set down the oil reservoir (for

example, on a tool trolley).

A portion of the excess oil runs back into the oil container.

– When the fluid stops running back, press the button in direction

of -arrow- and remove the Charging Device For Haldex Cou‐

pling 2 (shown on the Charging Device For Haldex Coupling

2 - Adapter 2 - VAS6291/2- ).

– Make sure there is still oil in the Charging Device For Haldex

Coupling 2 - VAS6291A- hose.

– Remove the Adapter .

220

⇒ “10.2.1 Tightening Specification”, page 221

 .

• Carefully remove any oil that has flowed onto the bevel box

and other components.

– Attach the right drive axle heat shield (if equipped) to the bevel

box -arrows- and then tighten to the tightening specification.

Refer to 

⇒ “10.2.1 Tightening Specification”, page 221

 .

50 ; Noise Insulation .

10.2.1

Tightening Specification

Oil Filler Plug

♦ Replace the bolt.

15 Nm

Right heat shield/drive axle to bevel gear

20 Nm

10. Axle Oil in Bevel Box, Checking or Adding    

221

 

 

 

 

 

 

 

Content   ..  259  260  261  262   ..