Volkswagen Golf Variant / Jetta. Manual - part 242

 

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Volkswagen Golf Variant / Jetta. Manual - part 242

 

 

Tightening Specifications

Transmission to Engine (Engine Flange Face)

Item

Bolt

Quantity

Nm

1

M12 x 55

♦ With a short M8 threa‐

ded pin

1

80

2

M12 x 55

♦ With a long threaded

pin M8

1

80

3

M12 x 65

1

80

4

M10 x 50

2

40

5

M10 x 105

1

40

6

M12 x 165

♦ With a short M8 threa‐

ded pin

♦ Also starter to trans‐

mission

1

80

7

M12 x 165

♦ With a short M8 threa‐

ded pin

♦ Also starter to trans‐

mission

1

80

-

M6 x 8

♦ Small flywheel cover

plate (not present on all

engines)

1

10

-A- and -B-: alignment bushings

Transmission Bracket -1- to Transmission.
– Replace the bolts.
Tighten the bolts -arrows-: 60 Nm + 90°.

3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Gasoline Engine and FWD    

143

Note

Install the engine/transmission mount free of tension. Refer to ⇒ 

Rep. Gr.  10 ; Engine, Removing and Installing .

144

Transmission, Removing and Instal‐

ling, Jetta from MY 11, Diesel and

Gasoline

⇒ “4.1 Transmission, Removing and Installing”, page 145
⇒ “6 Transmission, Transporting”, page 189
⇒ “4.2 Tightening Specifications”, page 164

4.1

Transmission, Removing and Installing

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Transmission Support - 3282-
♦ Engine and Gearbox Jack - VAS6931-
♦ Tensioning Strap - T10038-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-

♦ Slide Hammer Set - Adapter 40 - VW771/40- from the Slide

Hammer Set - VW771-

♦ Hose Clamps - Up To 25mm - 3094-
♦ Transmission Support - Pins 29 - 3282/29-
♦ Transmission Support - Mounting Plate 33 - 3282/33-
♦ Support Elements for transmission (determine when mounting

the Mounting Plate on the Transmission Support )

♦ Grease for Clutch Disc Shaft Splines - G 000 100-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

♦ M10 x 20 hex bolt
Removing
– See if a coded radio is installed. If so, obtain the anti-theft code.
– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

Head; Engine Cover, Removing and Installing .

23 ; Diesel Direct Injection System; Air Filter Housing, Re‐

Housing, Removing and Installing .

4. Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline    

145

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

– Remove the shift cable lock washer -1- from the transmission

shift lever -2- and remove the cable from the pin -arrow-.

– Remove the cable retainer from the selector cable.
• To avoid damage to the selector cable, the cable retainer must

be disconnected from the selector lever before removal.

– Pull the securing mechanism all the way forward in direction

of -arrow 1- and then unlock to the left in direction of

-arrow 2-.

– Press the relay lever forward (in the direction of -arrow 3-).
– The relay lever is removed together with the cable retainer

later in the procedure.

– Remove the cable bracket from the transmission -arrows-,

move it to the side and tie it up.

146

 

 

 

 

 

 

 

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