Volkswagen Golf Variant / Jetta. Manual - part 234

 

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Volkswagen Golf Variant / Jetta. Manual - part 234

 

 

– Remove the exhaust system bracket from the subframe

– Disconnect the exhaust system at the double clamp -arrows-.
– Tie up the front exhaust pipe or lay it on the tunnel brace.

– Remove the pendulum support.

2. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Diesel Engine and FWD    

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sor - G266- .

– Remove the coupling rod from the stabilizer bar and move it

to the side. Refer to ⇒  Suspension, Wheels, Steering; Rep.

Gr.  40 ; Front Suspension and Control Arm .

– Remove the left drive axle. Refer to ⇒  Suspension, Wheels,

– If equipped remove the drive axle heat shield -arrows-. Refer

Overview and Servicing; Drive Axle Heat Shield .

– Remove the right drive axle from the transmission and tie it up.

Axles, Removing and Installing .

– Remove the hex collar bolts -arrows- on the left subframe

mount -2- from the left bracket -1-.

– Lower the transmission by adjusting the spindles, which are

attached to the engine, to dimension -a- approximately 40 mm.

Note

When moving the engine/transmission assembly, pay attention to

the connection lines, hoses and radiator.

112

Metal Relay Lever
– Remove the lock washer -arrow- from the relay lever -1- and

then remove the relay lever.

Plastic Relay Lever
– Remove the relay lever with the cable retainer. Refer to

⇒ “1.8 Plastic Relay Lever”, page 89

 .

Continuation for All
– Remove the gearshift lever from the gearshift shaft.

– Remove the small flywheel cover plate -A- -arrows-, if equip‐

ped.

– Remove the lower engine/transmission connecting bolt -1-.

Note

Loosen the engine/transmission connecting bolt -3- and leave it

in so that it is hand-tight.

2. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Diesel Engine and FWD    

113

T10346- with the bolt -1- in the left threaded hole in the

subframe.

-1- = M6 x 20 collar bolt
– Secure the Engine Support Device - 3300A- on the Engine

Support Bridge - Gearbox Bracket - T10346- .

– Place a cloth between Engine Support Device - 3300A- and

oil pan.

– Push the engine forward using the spindle on the Engine Sup‐

port Device - 3300A- . Note the following when doing this:

• The A/C compressor -2- must not touch the refrigerant line

-1- -arrow-.

• The generator must not touch the refrigerant line.
• The pressure pipe must not touch the radiator.
Align the Transmission Support - 3282- with the Transmission

Support - Mounting Plate 33 - 3282/33- in order to remove the

“02Q” transmission.
– Insert the Transmission Support - 3282- into the Engine and

Gearbox Jack - VAS6931- .

– Align the arms of the Transmission Support - 3282- so that

they match up with the holes in the Adjustment Plate .

– Install the Support Elements -A- as illustrated on the Adjust‐

ment Plate .

– Install the Transmission Support - Pins 29 - 3282/29- in place

of the Mounting Element -C-.

– Position the Engine-Gearbox Jack - VAG1383A- under the

vehicle. The arrow symbol -B- on the Adjusting Plate points in

direction of travel.

– Align the Adjustment Plate so that it is parallel to the trans‐

mission.

– Secure the Slide Hammer Set - Adapter 40 - VW771/40- inside

the threaded hole in the transmission housing as shown.

– Install the Transmission Support - Pins 29 - 3282/29- into the

hole on the transmission for the pendulum support bolt.

– Secure the transmission on the Transmission Support - 3282-

with an M10 x 20 bolt -A-.

The drift -B- must be flush at the bottom with the guide on the

Transmission Support - 3282- -arrow-.

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