Volkswagen Golf Variant / Jetta. Manual - part 232

 

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Volkswagen Golf Variant / Jetta. Manual - part 232

 

 

larger depression -arrow- in the Press Piece - Block - T10083- .

Note

The selector shaft must be removed in order to insert the shifter

housing with the selector shaft guide into the Pressing Support .

• The shift lever guide must project out of selector housing as

far as stop.

Note

The selector bracket is only partially shown to provide a better

illustration.

– Insert spring side -A- from above into guide.
– Pull spring side -B- down and insert it near the guide (in di‐

rection of ball head).

– Carefully remove the gearshift housing with the shift lever

guide from the Press Piece - Block - T10083- .

– Move selector bracket back as far as stop (opposite mounting

holes for shifter and selector cable) in direction of -arrow 1-.

– Lubricate ball head pins.
– Press ball head pins into selector bracket -arrow 2-.
• The guides -A- and the tabs -B- must not be damaged.

– Install the gearshift housing with gearshift lever guide into the

larger depression -arrow- in the Press Piece - Block - T10083- .

1. Shift Mechanism, Servicing    

103

far as stop.

– Raise upper side of spring -A- over selector bracket pins.
• Use a new bearing shell -B-.
– Lubricate bearing shell and shift lever guide bearing.
– Press bearing shell onto shift lever guide bearing as far as

stop.

– Remove selector mechanism from Press Piece - Block -

T10083- .

– Insert lower side -C- of spring into guide.
– Raise upper side of spring -A- over selector bracket pins into

guide.

– Press bearing shell into selector housing -arrows-.
• All four retaining tabs must engage.
– If equipped install the shift lever in the shift housing.

– Secure the shift cable and selector cable on the shift housing

with lock washers -2 and 3-.

– Install the shift cable -1- on the gearshift lever and selector

cable -4- on the selector lever inside the shift housing.

104

⇒ Item 2 (page 84)

 on the base plate.

Caution

There is a danger of causing damage to the gearshift housing

and base plate.
Tension the gearshift housing only slightly.

– Bend the tabs -arrow- back over all around the base plate to

secure it (only the tabs on the left side of the base plate are

shown in the illustration).

Note

If only one Over-Center Spring Assembly Tool - T10178- is

available, instead of a second Over-Center Spring Assembly

Tool - T10178- the Toothed Belt Tensioner - T10020- can be

used.

A 200 x 25 x 5 mm flat iron can be used in place of an Over-

Center Spring Assembly Tool - T10178- .

A 350 X 30 X 5 mm flat iron can be used in place of an Engine

Support Bridge - Engine Support 25 - 10-222A/25- .

– The tabs can be bent back over using the Wedge - T10357- .
- A- = Puller - Counterstay , for example -22/4-
– Glue a new seal on the gearshift housing .
– Install the gearshift mechanism. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 92

 .

1. Shift Mechanism, Servicing    

105

Transmission, Removing and Instal‐

ling, Jetta from MY 2005 , Golf Wag‐

on from MY 2007 and Golf Wagon

from MY 2010, Vehicles with Diesel

Engine and FWD

⇒ “2.1 Transmission, Removing and Installing”, page 106
⇒ “6 Transmission, Transporting”, page 189
⇒ “2.2 Tightening Specifications”, page 124

2.1

Transmission, Removing and Installing

Special tools and workshop equipment required
♦ Support Elements for transmission (determine when mounting

the Mounting Plate on the Transmission Support )

♦ Transmission Support - Mounting Plate 33 - 3282/33-
♦ Transmission Support Jig - 3336- to transport the transmis‐

sion.

♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Engine and Gearbox Jack - VAS6931-
♦ Engine Support Bridge - Gearbox Bracket - T10346-
♦ Engine Support Device - 3300A-
♦ Slide Hammer Set - Adapter 40 - VW771/40-
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Grease for Clutch Disc Shaft Splines - G 000 100-
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Engine Support Feet - 10-222A/8-
♦ Engine Support Bridge - Engine Support 3 - 10-222A/3-
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ Transmission Support - 3282-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

♦ M6 x 20 collar bolt
♦ M6 x 80 collar bolt
♦ M10 x 20 hex bolt
Removing
The Engine Support Bridge - 10-222A- and the Engine Support

Bridge - Engine Support Feet - 10-222A/8- will be mounted on the

longitudinal members later in the procedure.

106

 

 

 

 

 

 

 

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