Volkswagen Golf Variant / Jetta. Manual - part 232

larger depression -arrow- in the Press Piece - Block - T10083- .

Note

The selector shaft must be removed in order to insert the shifter

housing with the selector shaft guide into the Pressing Support .

• The shift lever guide must project out of selector housing as

far as stop.

Note

The selector bracket is only partially shown to provide a better

illustration.

– Insert spring side -A- from above into guide.
– Pull spring side -B- down and insert it near the guide (in di‐

rection of ball head).

– Carefully remove the gearshift housing with the shift lever

guide from the Press Piece - Block - T10083- .

– Move selector bracket back as far as stop (opposite mounting

holes for shifter and selector cable) in direction of -arrow 1-.

– Lubricate ball head pins.
– Press ball head pins into selector bracket -arrow 2-.
• The guides -A- and the tabs -B- must not be damaged.

– Install the gearshift housing with gearshift lever guide into the

larger depression -arrow- in the Press Piece - Block - T10083- .

1. Shift Mechanism, Servicing    

103

far as stop.

– Raise upper side of spring -A- over selector bracket pins.
• Use a new bearing shell -B-.
– Lubricate bearing shell and shift lever guide bearing.
– Press bearing shell onto shift lever guide bearing as far as

stop.

– Remove selector mechanism from Press Piece - Block -

T10083- .

– Insert lower side -C- of spring into guide.
– Raise upper side of spring -A- over selector bracket pins into

guide.

– Press bearing shell into selector housing -arrows-.
• All four retaining tabs must engage.
– If equipped install the shift lever in the shift housing.

– Secure the shift cable and selector cable on the shift housing

with lock washers -2 and 3-.

– Install the shift cable -1- on the gearshift lever and selector

cable -4- on the selector lever inside the shift housing.

104

⇒ Item 2 (page 84)

 on the base plate.

Caution

There is a danger of causing damage to the gearshift housing

and base plate.
Tension the gearshift housing only slightly.

– Bend the tabs -arrow- back over all around the base plate to

secure it (only the tabs on the left side of the base plate are

shown in the illustration).

Note

♦

If only one Over-Center Spring Assembly Tool - T10178- is

available, instead of a second Over-Center Spring Assembly

Tool - T10178- the Toothed Belt Tensioner - T10020- can be

used.

♦

A 200 x 25 x 5 mm flat iron can be used in place of an Over-

Center Spring Assembly Tool - T10178- .

♦

A 350 X 30 X 5 mm flat iron can be used in place of an Engine

Support Bridge - Engine Support 25 - 10-222A/25- .

– The tabs can be bent back over using the Wedge - T10357- .
- A- = Puller - Counterstay , for example -22/4-
– Glue a new seal on the gearshift housing .
– Install the gearshift mechanism. Refer to

⇒ “1.9 Selector Mechanism, Removing and Installing”,

page 92

 .

1. Shift Mechanism, Servicing    

105

Transmission, Removing and Instal‐

ling, Jetta from MY 2005 , Golf Wag‐

on from MY 2007 and Golf Wagon

from MY 2010, Vehicles with Diesel

Engine and FWD

⇒ “2.1 Transmission, Removing and Installing”, page 106
⇒ “6 Transmission, Transporting”, page 189
⇒ “2.2 Tightening Specifications”, page 124

2.1

Transmission, Removing and Installing

Special tools and workshop equipment required
♦ Support Elements for transmission (determine when mounting

the Mounting Plate on the Transmission Support )

♦ Transmission Support - Mounting Plate 33 - 3282/33-
♦ Transmission Support Jig - 3336- to transport the transmis‐

sion.

♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Engine and Gearbox Jack - VAS6931-
♦ Engine Support Bridge - Gearbox Bracket - T10346-
♦ Engine Support Device - 3300A-
♦ Slide Hammer Set - Adapter 40 - VW771/40-
♦ Hose Clamps - Up To 25 mm - 3094-
♦ Grease for Clutch Disc Shaft Splines - G 000 100-
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Engine Support Feet - 10-222A/8-
♦ Engine Support Bridge - Engine Support 3 - 10-222A/3-
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ Transmission Support - 3282-
♦ Allocate the grease for gearshift mechanism. Refer to the

Parts Catalog.

♦ M6 x 20 collar bolt
♦ M6 x 80 collar bolt
♦ M10 x 20 hex bolt
Removing
The Engine Support Bridge - 10-222A- and the Engine Support

Bridge - Engine Support Feet - 10-222A/8- will be mounted on the

longitudinal members later in the procedure.

106