Volkswagen Golf Variant / Jetta. Manual - part 227

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  225  226  227  228   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 227

 

 

-arrow C- and remove or install the lock washer -arrow A-.

Note

Do not tilt the bushing when pushing it down.

The slot in the lever for the circlip must be visible.

Carefully release the tension on the spring.

Installing the Pressure Spring
– Install the compression spring so that the brace -A- contacts

upper part of pin -arrow-.

– Pull the brace -B- downward so that it reached the bottom of

the pin -arrow-.

1.6

Overview - Gearshift Lever and Gearshift Housing, from 11/2006

Note

Lubricate the bearing areas and the sliding surfaces.

Refer to the Parts Catalog for the grease allocation.

Gearshift mechanism, disassembling and assembling. Refer to

⇒ “1.12 Selector Mechanism, Disassembling and Assembling, from 11/2006”, page 100

 .

1. Shift Mechanism, Servicing    

83

❑ Bend the tabs in order to

remove

❑ Replace after removing

2 - Seal

❑ Replace after removing

3 - Gearshift Lever

❑ Can be removed and in‐

stalled with the shift lev‐

er guide installed

-item 15-

⇒ Item 15 (page 84)

 .

4 - Washer

❑ Slide out of shift lever as

far as stop -arrow-.

5 - Lock Washer

❑ Be careful not to dam‐

age the cables when re‐

moving them

❑ Replace after removing

6 - Selector Cable

❑ Pry off of selector brack‐

et

❑ Press onto selector

bracket inside the shift

mechanism

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 76

 .

7 - Bushing
8 - Gearshift Cable

❑ Pry off of shift lever guide
❑ Press onto shift lever guide inside the shift mechanism
❑ Installation position. Refer to 

⇒ “1.1 Shift Mechanism Installation Position”, page 76

 .

9 - Insulation
10 - Bearing Shell

❑ Will get damaged when being removed
❑ Replace after removing

11 - Bushing
12 - Lock Washer

❑ Removing and installing. Refer to 

⇒ Fig. ““Removing and Installing the Lock Washer”“ , page 83

 .

13 - Pressure Spring

❑ Removing and installing. Refer to 

⇒ Fig. ““Removing and Installing the Lock Washer”“ , page 83

 .

14 - Bushing
15 - Gearshift Lever Guide
16 - Nut

❑ M6: 8 Nm
❑ M8: 25 Nm
❑ Quantity: 4

84

❑ Between the gearshift housing and the underbody
❑ Self-adhesive
❑ Affix to the gearshift housing

18 - Gearshift Housing

❑ With spring and selector bracket
❑ Spring and selector bracket cannot be removed

1.7

Overview - Operating Cables

Note

Lubricate the bearing areas and the sliding surfaces. Refer to the Parts Catalog for the grease allocation.

1 - Gearshift Cable

❑ Attach to the cable re‐

tainer -item 18-

⇒ Item 18 (page 87)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 76

 .

❑ From 11/2006 changed

fastener on shift lever in‐

side shift mechanism

-item 8-

⇒ Item 8 (page 84)

2 - Selector Cable

❑ Attach to the cable re‐

tainer -item 11-

⇒ Item 11 (page 86)

 .

❑ Installation position. Re‐

fer to

⇒ “1.1 Shift Mechanism

Installation Position”,

page 76

 .

❑ From 11/2006 changed

fastener on selector

bracket inside shift

mechanism -item 6-

⇒ Item 6 (page 84)

3 - Lock Washer

❑ Replace after removing
❑ Discontinued on gear‐

shift mechanisms from

11/2006. Refer to

⇒ “1.6 Overview - Gear‐

shift Lever and Gear‐

shift Housing, from

11/2006”, page 83

4 - Lock Washer

❑ Be careful not to damage the cables when removing them
❑ Replace after removing

1. Shift Mechanism, Servicing    

85

❑ 20 Nm
❑ For the cable bracket
❑ Quantity: 2

7 - Cable Bracket

❑ Can be made of plastic or metal

8 - Grommet

❑ Cable mounting bracket to transmission

9 - Spacer
10 - Nut

❑ 20 Nm
❑ For the cable bracket

11 - Cable Retainer

❑ For attaching the selector cable to the relay lever
❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97

 .

❑ Do not interchange, cable locking mechanisms for selector cable on linkage lever and for shift cable on

transmission shift lever are different. Refer to 

⇒ Fig. ““Cable Retainer Allocation”“ , page 87

 .

❑ From 05/2007 installed in with the plastic relay lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 89

 .

❑ Removing from plastic relay lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 89

❑ Installing on plastic relay lever. Refer to 

⇒ “1.8 Plastic Relay Lever”, page 89

❑ Allocation. Refer to 

⇒ Fig. ““Cable Retainer Allocation”“ , page 87

 .

12 - Relay Lever

❑ Installation position. Refer to 

⇒ Fig. ““Selector Lever/Relay Lever Installed Position”“ , page 88

 .

❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97

 .

❑ Can be made of plastic or metal
❑ The metal relay lever is placed in the bushings -item 13- 

⇒ Item 13 (page 86)

 and secured with a lock

washer -item 14- 

⇒ Item 14 (page 86)

 .

❑ From 05/2007 plastic relay lever
❑ Plastic relay lever, removing and installing with cable retainer. Refer to

⇒ “1.8 Plastic Relay Lever”, page 89

❑ The bushings and lock washers are not needed with the plastic relay lever

13 - Bearing Bushing

❑ Discontinued on the plastic relay lever

14 - Lock Washer

❑ Replace after removing
❑ Discontinued on the plastic relay lever

15 - Sliding Shoe
16 - Selector Lever

❑ With a balance weight
❑ Insert so that master spline aligns with shift rod
❑ Adjust the gearshift mechanism after installing. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 97

 .

❑ Installation position. Refer to 

⇒ Fig. ““Selector Lever/Relay Lever Installed Position”“ , page 88

 .

❑ From 06/2006 the cable retainer mounting pin has a smaller diameter. Refer to

⇒ Fig. ““As of 06/2006, Smaller Bolt Diameter for the Shift Cable Retainer.”“ , page 87

86

 

 

 

 

 

 

 

Content   ..  225  226  227  228   ..