Volkswagen Golf Variant / Jetta. Manual - part 215

 

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Volkswagen Golf Variant / Jetta. Manual - part 215

 

 

Mounting Bracket, Removing and Instal‐

ling

⇒ “1.5.1 Tightening Specifications”, page 40

Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clip Pliers - VAS6362-
♦ Sealing Tool - T10249-
Removing
– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

– Remove entire air filter housing if it is located near the battery.

Filter; Air Filter Housing, Removing and Installing .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

Note

While performing the following work, make sure no brake fluid

comes into contact with the longitudinal member or the trans‐

mission. If it does, clean the area thoroughly.

Place a lint-free cloth under the clutch master cylinder.

– Clamp off the supply hose to the clutch master cylinder using

Hose Clamps - Up To 25mm - 3094- .

1. Clutch Mechanism, Servicing    

35

VAS6362- and remove the return hose from the clutch master

cylinder.

– For disconnecting, seal it with Sealing Tool - T10249/1- (⇒ top

illustration).

– Open the clip -2- with a screwdriver or pointed tool and remove

the hose/line assembly and the pipe -1- on the clutch master

cylinder.

– Unclip the Clutch Position Sensor - G476- from the clutch

master cylinder -arrow- and remove it with the connector -4-

still connected.

Note

When working in the floor area, cover the carpet with a cloth to

protect against any leaking brake fluid.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒  Body Interior; Rep. Gr.  68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

Vehicles with Knee Airbag
– Remove the knee airbag bracket and the impact bolster. Refer

to ⇒  Body Interior ; Rep. Gr.  69 .

Continuation for All

– Remove the cable guide -2- from the steering column.
– Remove the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Remove the impact bolster (two bolts).

36

– Remove the damper -arrow- at the bottom of the mounting

bracket/clutch pedal, if equipped.

– Remove the washers -A- for the damper.
– Remove the damper.

1. Clutch Mechanism, Servicing    

37

-A- upward in the direction of -arrow-.

– Remove the nuts -1 and 2-.

The upper nut -1- is accessible between the relay panel and

steering column trim.

– Remove the mounting bracket -3-.
Installing
Install in reverse order of removal while. Note the following:

Note

Replace the self-locking nuts.

Replace the hose clamps

Allocate all components according to the Parts Catalog.

Some vehicles have a damper -arrow- on the mounting bracket/

clutch pedal.
Vehicles without Knee Airbag

38

 

 

 

 

 

 

 

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