Volkswagen Golf Variant / Jetta. Manual - part 190

 

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Volkswagen Golf Variant / Jetta. Manual - part 190

 

 

❑ For the needle bearing
❑ Pressing off with 4th gear drive gear and tapered roller bearing inner race. Refer to

⇒ Fig. ““Removing the 4th Gear Wheel with the Tapered Roller Bearing and Sleeve”“ , page 223

❑ Installing. Refer to 

⇒ Fig. ““Pressing on Sleeve for 5th Gear Needle Bearing”“ , page 225

❑ Mount before installing the thrust washer -item 9- 

⇒ Item 9 (page 221)

 .

14 - Needle Bearing

❑ For 5th gear

15 - 5th Gear Wheel
16 - 5th Gear Synchronizer Ring

❑ With cast locking pieces. Refer to

⇒ Fig. ““5th Gear Synchronizer Ring with Cast Locking Pieces”“ , page 180

❑ Checking for wear. Refer to 

⇒ Fig. ““Checking 5th gear synchronizer ring”“ , page 180

17 - Spring

❑ Installation position. Refer to

⇒ Fig. ““5th Gear Locking Collar/Synchronizer Hub Assembly”“ , page 226

 .

❑ Offset springs are used as of transmission build date 05/11/01. Refer to

⇒ Fig. ““Installation of Offset Springs -A- ”“ , page 226

18 - Locking Pieces (quantity: 3)

❑ Installation position. Refer to 

⇒ Fig. ““5th Gear Synchronizing”“ , page 225

 .

19 - 5th Gear Synchronizer Hub

❑ Remove individually. Refer to

⇒ “7.6 Assembly Sequence, Transmission Housing Cover and 5th Gear, Removing and Installing”, page

166

❑ Remove with the transmission housing. Refer to

⇒ “7.7 Transmission, Assembly Sequence, Disassembling and Assembling”, page 170

 .

20 - 5th Gear Locking Collar

❑ Remove with the 5th gear synchronizer hub -item 19- 

⇒ Item 19 (page 222)

21 - Plate Spring

❑ Installation position. Refer to

⇒ Fig. ““Installed Position of Plate Springs for 5th Gear Synchronizer Hub and Gear Securing Bolts”“ ,

page 181

 .

22 - Screw -item 4- 

⇒ Item 4 (page 162)

❑ Always replace.
❑ Holds in position with the adapter on the plate spring bolt head. Refer to

⇒ Fig. ““Installed Position of Plate Springs for 5th Gear Synchronizer Hub and Gear Securing Bolts”“ ,

page 181

Removing the Outer Race/Tapered Roller Bearing

222

Removing the Bearing Inner Race/Taper Roller Bearing
A - Puller - Quick Action Separating Tool - 12-75mm -Kukko 17/1-

Installing the Bearing Inner Race/Taper Roller Bearing

Removing the 4th Gear Wheel with the Tapered Roller Bearing

and Sleeve

1. Input Shaft    

223

Installing 3rd Gear Wheel
Installation position: collar faces 4th gear

Removing 4th Gear Wheel
Installation position: Collar faces 3rd gear

Installing the Bearing Inner Race/Taper Roller Bearing

224

Removing the Outer Race/Tapered Roller Bearing

Installing the Outer Race/Tapered Roller Bearing
– Install with shim after adjusting input shaft.

5th Gear Synchronizing
1 - Springs for Locking Pieces
2 - Locking Collar with 3 Notches -arrow A- for Locking Pieces

-4-

3 - Synchronizer Hub
4 - Locking pieces - installed position: the extension -arrow B-

faces toward the pointed teeth of the locking collar -item 2-

1. Input Shaft    

225

 

 

 

 

 

 

 

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