Volkswagen Golf Variant / Jetta. Manual - part 174

 

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Volkswagen Golf Variant / Jetta. Manual - part 174

 

 

Caution

To drain gear oil, journal for shift forks in transmission must be

removed.
To avoid that the position of the shift forks is changed, for ex‐

ample  by  involuntarily  operating  shift  mechanism,  shift  rod

must be secured.

Secure the gearshift shaft as follows:
– Push the gearshift shaft down in direction of -arrow 1-.
– While press the gearshift shaft down, rotate the bracket -A- in

direction of -arrow 2- upward and simultaneously press it in

until it engages in the gearshift shaft.

6.2

Transmission Fluid, Draining

Use a clean container that holds 3 liters with a scale printed on it

to catch the transmission fluid.
• The gearshift shaft is secured. Refer to

⇒ Fig. ““Secure the gearshift shaft as follows:”“ , page 158

 .

– Remove the drain plug -arrow 1- and the pivot pin -arrow 2-

and drain the transmission fluid.

– Install the pivot pin -arrow 2- with a new O-ring. Refer to

-item 5- 

⇒ Item 5 (page 164)

 .

– Install the drain plug -arrow 1- -item 17-

⇒ Item 17 (page 185)

 .

– Rotate the bracket -A- back into its starting position direction

of -arrow- so that the gearshift shaft moves freely.

158

Transmission Fluid, Filling

Amount of transmission fluid in the container, add to 1.7 liters
Transmission fluid specification. Refer to the Parts Catalog.
– Remove the Back-Up Lamp Switch - F4- -arrow-.
– Hose (approximately 600 mm long, outside diameter 10 mm)

with commercially available funnel.

– Insert the hose into the locating bore of the Back-Up Lamp

Switch - F4- (second technician) and fill the transmission fluid.

– Reinstall the Back-Up Lamp Switch - F4- -arrow- -item 2-

⇒ Item 2 (page 189)

 .

– Make sure the gearshift mechanism works correctly. Refer to

⇒ “1.11.1 Function”, page 87

 .

Direct Injection System; Air Filter Housing, Removing and In‐

Removing and Installing .

50 ; Noise Insulation .

6. Transmission Fluid, Checking and Filling    

159

Overview

Assembly Sequence - Transmission Housing Cover and 5th

Gear, Removing and Installing. Refer to

⇒ “7.6 Assembly Sequence, Transmission Housing Cover and 5th

Gear, Removing and Installing”, page 166

 .

Assembly Sequence - Transmission, Disassembling and Assem‐

bling. Refer to

⇒ “7.7 Transmission, Assembly Sequence, Disassembling and

Assembling”, page 170

 .

I - Cover for Transmission

Housing and 5th Gear, Re‐

moving and Installing. Refer to

⇒ “7.3 Cover for Transmission

Housing and 5th Gear, Re‐

moving and Installing”,

page 162

II - Transmission Housing and

Gearshift Mechanism, Remov‐

ing and Installing. Refer to

⇒ “7.4 Transmission Housing

and Shift Mechanism, Remov‐

ing and Installing”, page 164

III - Input Shaft, Output Shaft,

Differential and Shift Rods, Re‐

moving and Installing. Refer to

⇒ “7.5 Input Shaft, Output

Shaft, Differential and Shift

Rods, Removing and Instal‐

ling”, page 165

 .

7. Transmission, Disassembling and Assembling    

161

 

 

 

 

 

 

 

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