Volkswagen Golf Variant / Jetta. Manual - part 141

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  139  140  141  142   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 141

 

 

-1-.

– Press the mounting in until it engages audibly in the clutch

pedal -3- opening.

– Install the over-center spring -2- in the mounting bracket from

the top. Hold the end of the spring in its installed position with

Over-Center Spring Assembly Tool - T10178- when installing

the spring.

• The mounting area -arrow- for the clutch pedal pivot pin -A-

must be positioned vertically.

– Insert the clutch pedal pivot pin -A- into the mounting cup of

the over-center spring.

– Press the clutch pedal slightly, push the bolt through and tight‐

en the self-locking nut to the tightening specification. Refer to

⇒ “1.4.3 Tightening Specifications”, page 28

 .

26

clutch pedal.
– Bring it back into its installed position.
Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “1.4.3 Tightening Specifications”, page 28

 .

Securing with One Bolt
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “1.4.3 Tightening Specifications”, page 28

 .

Continuation for All

1. Clutch Mechanism, Servicing    

27

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag
– Install the knee airbag bracket and the crash bolster. Refer to

⇒  Body Interior; Rep. Gr.  69 .

Continuation for All
– Install the trim and the cover under the trim on the driver side.

Refer to ⇒  Body Interior; Rep. Gr.  68 .

– If disconnected, connect the battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

1.4.3

Tightening Specifications

Component

Nm

Clutch pedal to mounting bracket

♦ Replace the self-locking nuts.

25

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

Impact bolster to mounting bracket/steering

column (secured with one bolt)

20

♦ Replace the impact bolster bolts

 

1.5

Mounting Bracket, Removing and Instal‐

ling

⇒ “1.5.1 Removing”, page 28
⇒ “1.5.2 Installing”, page 31
⇒ “1.5.3 Tightening Specifications”, page 33

1.5.1

Removing

Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clip Pliers - VAS6362-
♦ Sealing Tool - T10249-
Perform the following procedure:
– Determine whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable with the ignition switched

off. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery;

Battery, Disconnecting and Connecting .

– Remove the air filter housing if it is located near the battery.

Filter; Air Filter Housing, Removing and Installing .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

28

Be careful not to get any brake fluid on the longitudinal mem‐

ber or on the transmission when performing the following work.

If it does, clean the area thoroughly.

Place a lint-free cloth under the clutch master cylinder.

– Clamp the supply hose to the clutch master cylinder using

Hose Clamps - Up To 25mm - 3094- .

– Loosen the spring clamp -3- using the Hose Clip Pliers -

VAS6362- and remove the supply hose from the clutch master

cylinder.

– Moreover, for disconnecting, seal it with Sealing Tool -

T10249/1- (⇒ top illustration).

– Pull out the clip -2- using a screwdriver or a pointed tool and

then pull the hose/line assembly or plastic hose -1- out of the

master cylinder.

– Unclip the Clutch Position Sensor - G476- from the clutch

master cylinder -arrow- and remove it with the connector -4-

still connected.

Note

When working inside the footwell, cover the carpet with cloths to

protect it from leaking brake fluid.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒  Body Interior; Rep. Gr.  68 .

Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

1. Clutch Mechanism, Servicing    

29

 

 

 

 

 

 

 

Content   ..  139  140  141  142   ..