Volkswagen Golf Variant / Jetta. Manual - part 119

Transmission, Securing in Engine/

Transmission Holder

Special tools and workshop equipment required
♦ Holding Fixture - VW313-
♦ Holding Fixture - VW540-
♦ Engine And Transmission Holder - VAS6095A-
Procedure
• Drain the ATF. Refer to

⇒ “11.3 ATF, Draining and Filling”, page 115

 .

– Secure the transmission on the Holding Fixture - VW540-

-arrows-.

– Insert the transmission into the Holding Fixture - VW313- or

the Engine And Transmission Holder - VAS6095A- using the

Shop Crane - VAS6100- .

WARNING

The center of gravity of the transmission is outside the center

of rotation at the holding fixture. To prevent back swing, a sec‐

ond technician must hold transmission housing when rotating

the transmission on the Holding Fixture - VW313- .

9. Transmission, Securing in Engine/Transmission Holder    

107

ATF Cooler

⇒ “10.1 Overview - ATF Cooler Round Version”, page 108

 .

⇒ “10.2 Overview - ATF Cooler Rectangular Version”,

page 109

 .

10.1

Overview - ATF Cooler Round Version

1 - Transmission Housing
2 - O-Ring

❑ Replace after removing

3 - ATF Cooler

❑ Installation position. Re‐

fer to

⇒ Fig. ““ATF Cooler In‐

stallation Position”“ ,

page 108

4 - O-Ring

❑ Replace after removing

5 - Washer
6 - Plate Spring

❑ Installed position: The

convex side faces to‐

ward the bolt -item 7-

⇒ Item 7 (page 108)

7 - Bolt

❑ 36 Nm

ATF Cooler Installation Position
– Insert the tab -arrow B- into the transmission housing opening

when installing the ATF cooler -1-.

108

Overview - ATF Cooler Rectangular

Version

⇒ “10.2.1 ATF Cooler, Removing and Installing, Rectangular Ver‐

sion ”, page 109

1 - Transmission
2 - O-Rings

❑ Always replace.

3 - ATF Cooler

❑ Removing and instal‐

ling. Refer to

⇒ “10.2.1 ATF Cooler,

Removing and Instal‐

ling, Rectangular Ver‐

sion ”, page 109

 .

4 - Bolt

❑ 20 Nm
❑ Quantity: 4 M8 x 25

10.2.1

ATF Cooler, Removing and Installing,

Rectangular Version

Special Tools and Equipment
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clamps - Up To 40mm - 3093-
♦ Spring clip pliers
Removing
– Move the selector lever into »P«.

10. ATF Cooler    

109

Gr.  24 .

– Disconnect the selector lever cable on the clips -arrow-.

Note

♦

Mark the ATF cooler coolant hoses to prevent confusing them

when installing them later.

♦

The cooling system is under pressure when the engine is

warm.

♦

Cover the coolant reservoir cap with a cloth and open it care‐

fully before removing the coolant hoses.

– Clamp the coolant hoses with Hose Clamps - Up To 25mm -

3094- and remove them from the ATF cooler.

– Seal the coolant hoses and connections with plugs taken from

the Engine Bung Set - VAS6122- .

110