Volkswagen Golf Variant / Jetta. Manual - part 119

 

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Volkswagen Golf Variant / Jetta. Manual - part 119

 

 

Transmission, Securing in Engine/

Transmission Holder

Special tools and workshop equipment required
♦ Holding Fixture - VW313-
♦ Holding Fixture - VW540-
♦ Engine And Transmission Holder - VAS6095A-
Procedure
• Drain the ATF. Refer to

⇒ “11.3 ATF, Draining and Filling”, page 115

 .

– Secure the transmission on the Holding Fixture - VW540-

-arrows-.

– Insert the transmission into the Holding Fixture - VW313- or

the Engine And Transmission Holder - VAS6095A- using the

Shop Crane - VAS6100- .

WARNING

The center of gravity of the transmission is outside the center

of rotation at the holding fixture. To prevent back swing, a sec‐

ond technician must hold transmission housing when rotating

the transmission on the Holding Fixture - VW313- .

9. Transmission, Securing in Engine/Transmission Holder    

107

ATF Cooler

⇒ “10.1 Overview - ATF Cooler Round Version”, page 108

 .

⇒ “10.2 Overview - ATF Cooler Rectangular Version”,

page 109

 .

10.1

Overview - ATF Cooler Round Version

1 - Transmission Housing
2 - O-Ring

❑ Replace after removing

3 - ATF Cooler

❑ Installation position. Re‐

fer to

⇒ Fig. ““ATF Cooler In‐

stallation Position”“ ,

page 108

4 - O-Ring

❑ Replace after removing

5 - Washer
6 - Plate Spring

❑ Installed position: The

convex side faces to‐

ward the bolt -item 7-

⇒ Item 7 (page 108)

7 - Bolt

❑ 36 Nm

ATF Cooler Installation Position
– Insert the tab -arrow B- into the transmission housing opening

when installing the ATF cooler -1-.

108

Overview - ATF Cooler Rectangular

Version

⇒ “10.2.1 ATF Cooler, Removing and Installing, Rectangular Ver‐

sion ”, page 109

1 - Transmission
2 - O-Rings

❑ Always replace.

3 - ATF Cooler

❑ Removing and instal‐

ling. Refer to

⇒ “10.2.1 ATF Cooler,

Removing and Instal‐

ling, Rectangular Ver‐

sion ”, page 109

 .

4 - Bolt

❑ 20 Nm
❑ Quantity: 4 M8 x 25

10.2.1

ATF Cooler, Removing and Installing,

Rectangular Version

Special Tools and Equipment
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clamps - Up To 40mm - 3093-
♦ Spring clip pliers
Removing
– Move the selector lever into »P«.

10. ATF Cooler    

109

Gr.  24 .

– Disconnect the selector lever cable on the clips -arrow-.

Note

Mark the ATF cooler coolant hoses to prevent confusing them

when installing them later.

The cooling system is under pressure when the engine is

warm.

Cover the coolant reservoir cap with a cloth and open it care‐

fully before removing the coolant hoses.

– Clamp the coolant hoses with Hose Clamps - Up To 25mm -

3094- and remove them from the ATF cooler.

– Seal the coolant hoses and connections with plugs taken from

the Engine Bung Set - VAS6122- .

110

 

 

 

 

 

 

 

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