Volkswagen Golf Variant / Jetta. Manual - part 111

 

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Volkswagen Golf Variant / Jetta. Manual - part 111

 

 

♦ Hose Clamps - Up To 25mm - 3094-

♦ Tensioning Strap - T10038-

♦ Engine Support - Basic Set - T40091-

Removing
– Move the selector lever into »P«.
– See if a coded radio is installed. If so, obtain the anti-theft code.
– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

7. Transmission, Removing and Installing, Jetta from MY 2011    

75

Filter Housing, Removing and Installing .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

– To remove the selector lever cable from the transmission, re‐

lease the selector lever cable -arrows 1- and then remove it

from the cable bracket -arrow 2-.

Note

Do not use pliers because the mounting tabs on the cable

bracket could break off.

Do not bend or kink the selector lever cable.

– Pry the selector lever cable -1- off the selector shaft lever -3-

using for example an open end wrench -2-.

– Mount the Hose Clamps - Up To 25mm - 3094- on the hoses

and remove the hoses form the ATF cooler.

– Disconnect the connections from the transmission and starter.
♦ Multifunction Transmission Range Switch
♦ Starter

76

the transmission.

– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

– Remove the bolts -arrows- for the left and right lock carrier

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- and replace with the Engine

Support Bridge - Engine Support 28-2 - 10-222A/28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222A/28-2- .

• Use the bolts in the Engine Support Bridge - Engine Support

28-2 - 10-222A/28-2- for attaching the Engine Support Bridge

- Engine Support 28 - 10-222A/28- . Not the bolts for the re‐

taining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge - 10-222A- on the vehicle to prevent the Engine Support

Bridge - 10-222A- from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

– Install the Engine Support Bridge - 10-222A- as shown.

7. Transmission, Removing and Installing, Jetta from MY 2011    

77

from the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- -item 5- from the front left and right through the

Engine Support Bridge - Engine Support 28 - 10-222A/28-

-item 6- and place on each side of the Engine Support -

Supplement Kit - Movable Joint - T40093/4- -item 4-.

– Push the Engine Support - Basic Set - Rail with Holes -

T40091/2- -item 7- with the Engine Support - Supplement Kit

- Mount - T40093/5- -item 8- in the Engine Support - Supple‐

ment Kit - Movable Joint - T40093/4- -item 4-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -item 7- and secure it with the

cotter pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
5 - Engine Support - Basic Set

- Square Pipe - T40091/1-
6 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2 -

10-222A/28-2-
7 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
8 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
9 - Engine Support Bridge -

Spindle - 10-222A/11-

❑ Engaged in the engine

lifting eye -arrow-.

– Tighten all the threaded connections on the Engine Support

Bridge - 10-222A- hand-tight. While doing so, adjust the height

of the Engine Support Bridge - 10-222A- parallel over the En‐

gine Support Bridge - Engine Support 28 - 10-222A/28- .

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