Volkswagen Golf Variant / Jetta. Manual - part 105

 

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Volkswagen Golf Variant / Jetta. Manual - part 105

 

 

attach with the lock washers -2 and 3-.

– Attach the underbody trim panel to the body -arrows-. Refer to

⇒  Body Exterior; Rep. Gr.  50 ; Underbody Trim Panels .

– Install the exhaust system and align it without tension. Refer

Mufflers; Exhaust System, Installing without Tension .

– Install the tunnel braces under the exhaust system. Refer to

⇒  Body Exterior; Rep. Gr.  50 ; Tunnel Brace .

68 ; Center Console .

– Install the selector lever handle. Refer to

⇒ “4.7 Selector Lever Handle, Removing and Installing”, page

40

 .

– Adjust the selector lever cable. Refer to

⇒ “4.5 Selector Lever Cable, Adjusting”, page 38

 .

– Check the selector mechanism. Refer to

⇒ “4.9 Selector Mechanism, Checking”, page 44

 .

Housing, Removing and Installing .

System; Overview - Air Filter .

5.2.2

Selector Mechanism without Selector

Housing, Removing and Installing

Brief Description
The selector mechanism and the selector lever cable must be

separated from each other. Both are removed together.
Remove the center console inside the vehicle interior.
A cord is attached to the selector lever cable prior to removal. The

cord is used to remove and install the selector lever cable be‐

tween the tunnel and the heat shield.
The selector mechanism with selector lever cable can be re‐

moved and installed together with the selector housing. Refer to

⇒ “5.2.1 Selector Mechanism with Selector Housing, Removing

and Installing”, page 47

 .

Removing

– Move the selector lever into “P”.

5. Selector Mechanism from 03/2009    

51

nector -2- from the cover while doing so. Refer to

⇒ “4.7 Selector Lever Handle, Removing and Installing”, page

40

 .

– Remove the center console. Refer to ⇒  Body Interior; Rep.

Gr.  68 ; Center Console .

– Disconnect the connector -1- from the selector mechanism to

the vehicle wiring harness.

– Remove the center console. Refer to ⇒  Body Interior; Rep.

Gr.  68 ; Center Console .

Housing, Removing and Installing .

System; Overview - Air Filter .

– To remove the selector lever cable from the transmission, re‐

lease the selector lever cable -arrows 1- and then remove it

from the cable bracket -arrow 2-.

Note

Do not use pliers because the mounting tabs on the cable

bracket could break off.

Do not bend or kink the selector lever cable.

– Pry the selector lever cable -1- off the selector shaft lever -3-

using for example an open end wrench -2-.

– Disconnect the selector lever cable -1- from the bracket

-arrow- on the transmission.

– Attach a longer cord to the end of the selector lever cable. The

cord is used to guide the selector lever cable between the tun‐

nel and the heat shield during installation.

52

selector housing.

– Pull the selector mechanism and selector lever cable out of

the center tunnel. Make sure the cord is pull through far

enough so that it can reached from inside the engine com‐

partment.

– Remove the selector lever cable cord.

Note

The selector mechanism is available only together with the se‐

lector housing and selector lever cable. Refer to the Parts Cata‐

log.

Installing
Install in reverse order of removal. Note the following:
A second technician will be needed for inserting the selector lever

cable from the passenger compartment into the engine compart‐

ment.

Note

Do not bend or kink the selector lever cable.

Do not lubricate the selector lever cable.

Tightening specifications. Refer to

⇒ “5.1 Overview - Selector Mechanism from 03/2009”,

page 46

 .

– Secure the cord that was involved when removing the selector

mechanism from the engine compartment on the end of the

selector lever cable.

– Guide the selector mechanism and selector lever cable

through the opening in the center tunnel.

– From the engine compartment, the second technician pulls the

cord with the selector lever cable through the tunnel until it is

possible to attach the selector lever cable to the cable bracket.

– Remove the selector lever cable cord.

5. Selector Mechanism from 03/2009    

53

four bolts.

68 ; Center Console .

– Install the selector lever handle. Refer to

⇒ “4.7 Selector Lever Handle, Removing and Installing”, page

40

 .

– Adjust the selector lever cable. Refer to

⇒ “4.5 Selector Lever Cable, Adjusting”, page 38

 .

– Check the selector mechanism. Refer to

⇒ “4.9 Selector Mechanism, Checking”, page 44

 .

Housing, Removing and Installing .

System; Overview - Air Filter .

54

 

 

 

 

 

 

 

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