Volkswagen Golf Variant / Jetta. Manual - part 35

 

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Volkswagen Golf Variant / Jetta. Manual - part 35

 

 

Note

The rear doors of the Variant are of a different concept when

compared with the rear doors of the saloon. The door outer panel

is no longer removable. The window lifter and the door lock are

accessible via a removable assembly carrier.

2.1

Tools

Special tools and workshop

equipment required
♦ Socket -T10072-
♦ Assembly tool -T10118-
♦ Door alignment tool -3320-

with -3320/1- , -3320/2- and

-3320/3-

♦ Roller for door insulation

foil -3356-

♦ Torque wrench -V.A.G

1331-

♦ Setting gauge -3371-

2. Rear door (Variant)    

137

 

1 - Door

❑ Removing and installing

⇒ page 140

❑ Adjusting door

⇒ page 142

2 - Door handle with base

❑ Removing and installing

⇒ page 151

3 - Lock cylinder housing

❑ Removing and installing

⇒ page 151

❑ Without cylinder lock.

4 - Door lock

❑ The door lock can be re‐

moved only together

with the assembly carri‐

er

⇒ Item 5 (page 138)

 .

❑ Removing and installing

⇒ page 155

5 - Assembly carrier

❑ Removing and installing

⇒ page 145

6 - Door hinge

❑ Removing and installing

⇒ page 138

7 - Door hinge

❑ Removing and installing

⇒ page 138

2.3

Assembly overview - door hinges

Caution

Nut of eccentric bolt -9- should not be loosened under any cir‐

cumstances. It cannot be tightened again using normal work‐

shop tools.

138

 

The right side is shown. The left side is similar.

The hinge bolts must always be renewed if loosened.

Hinges are now one piece.

1 - Door

❑ Removing and installing

⇒ page 140

❑ Adjusting door

⇒ page 142

2 - Guide bolt

❑ 10 Nm

3 - Door hinge with arrester
4 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

5 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

6 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

7 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

8 - Guide bolt

❑ 10 Nm

9 - Nut

❑ For eccentric pin
❑ Do not loosen
❑ Serves as a means of adjustment during production only

10 - Door hinge

❑ Hinge no longer comprises of more than one part.

11 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

12 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

2. Rear door (Variant)    

139

 

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

2.4

Removing and installing door

2.4.1

Removing

Note

The removal and installation sequence is only for the right door. The removal and installation of the left door is

similar.

– Release boots -6- by pressing fastener -arrow a- and pull

boots off B-pillar.

– Swing release lever -7- downwards -arrow b- and disconnect

electrical connector -8- from coupling station.

– Remove bolts -4-, -5- and -11- from hinge using special door

alignment tool -3320- and bit -3320/3- .

140

 

 

 

 

 

 

 

 

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