Volkswagen Golf Variant / Jetta. Manual - part 33

 

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Volkswagen Golf Variant / Jetta. Manual - part 33

 

 

Removing and installing door lock

Note

The removal and installation sequence is only for the right door

lock. The removal and installation of the left door lock is similar.

1.18.1

Removing

– Remove housing 

⇒ page 124

 .

– Remove door handle 

⇒ page 125

 .

– Remove door outer panel 

⇒ page 112

 .

1. Rear door (saloon)    

129

 

 .

– Separate connector -4-.
– Remove bolts -6-.
– Release cable -3- from relay lever -5- and remove door lock

-1-.

Cover -2- is not supplied with door lock.

1.18.2

Installing

Install in reverse order of removal.
Specified torque for bolts: 18 Nm.
Then always check function while door is still open, as an incor‐

rectly fitted and adjusted Bowden cable cannot open the door.

130

 

1 - Side impact protection

❑ To remove and install,

remove outer panel for

door 

⇒ page 112

2 - Bolts

❑ Qty. 2
❑ 20 Nm

3 - Nut

❑ Qty. 2
❑ 20 Nm

4 - Door inner part

1.20

Door inner seals

During production, a sealant is applied to the door inner seals,

which are then placed on the door flange and rolled on.

Note

When seals are removed, the sealant will spread to the inside

of the seal and the flanks will be bent out slightly. If the seal is

then refitted, a tight seal is not guaranteed.

Therefore each seal which is removed completely should be

replaced by a so-called “tap-on” seal.

If a seal has been partially removed, squeeze sides of seal

together before refitting.

1. Rear door (saloon)    

131

 

Note

The removal and installation sequence is only for the right door

inner seal. The removal and installation of the left door inner seal

is similar.

1.21.1

Removing

– Pull door inner seal off body flange.

1.21.2

Installing

– Align door inner seal so that the vulcanised point -arrow b- is

located at the height of the lower hinge.

132

 

 

 

 

 

 

 

 

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