Volkswagen Golf Variant / Jetta. Manual - part 29

 

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Volkswagen Golf Variant / Jetta. Manual - part 29

 

 

 .

– Remove door handle 

⇒ page 125

 .

– Remove bolt -1- from bearing bracket -2- which is located be‐

hind door outer panel.

– Remove all bolts -2-, -3- and -4-.
– Carefully remove door outer panel.

1. Rear door (saloon)    

113

 

Caution

Bolts of different types are used to secure outer panel of door.

If these are fitted in the wrong positions, the outer panel for the

door will be damaged.

– Carefully position outer panel on door.
– Insert all bolts -2-, -3- and -4-.
Observe correct usage for the different types of bolts.
♦ Feature for bolt -2-: bolt with pointed end and thinner washer
♦ Feature for bolt -3-: bolt with no pointed end but with thicker

washer.

♦ Feature for bolt -4-: bolt with pointed end and thicker washer.
– Check whether retaining rail guide pins are located in appro‐

priate guide holes in inner part of door. Only then tighten all

bolts -2-, -3- and -4-.

Observe correct specified torque for the different types of bolts.
Specified torque for bolt -2-: 10 Nm
Specified torque for bolt -3-: 14 Nm
Specified torque for bolt -4-: 10 Nm

114

 

Installing new outer panel on door

Caution

Bolts of different types are used to secure outer panel of door.

If these are fitted in the wrong positions, the outer panel for the

door will be damaged.

Note

Observe section preparing door outer panel for bonding 

⇒ page 121

• The old (damaged) outer panel with retaining rails is removed

⇒ page 112

 .

– Install front -2- and rear -6- retaining rails on inner part of door

-1-. Use “bolt with no point but with thicker washer” for this.

Specified torque for bolts -3- and -5-: 14 Nm

1. Rear door (saloon)    

115

 

bonding agent.
Assembly blocks -3- from assembly tool set -T10237- are required

when fitting outer panel on door. A strip of double-sided adhesive

tape -6- is applied on the side with a cut-out step. The pin has the

minimum dimension for the gap width. The surface with no ad‐

hesive tape is brought into position on the adjacent panel.
– Stick the assembly block -3- on outer panel -1- of the door.
– Guide outer panel -1- over guide bolts on lower edge of door

inner part.

– Adjust gap to sill and height of outer panel on door using

wedges -4- from assembly tool set -T10237- .

– Lay door outer panel -1- with assembly blocks on adjacent

panels -2- and -5-.

– Check gap/shut lines using setting gauge -3371- ⇒ Body Re‐

pairs; Rep. Gr.  00 ; Body dimensions .

If gap dimension cannot be adjusted further, door inner part must

be adjusted 

⇒ page 123

116

 

 

 

 

 

 

 

 

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